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West Virginia University
IAC logo
IAC Assessment: WV0591
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: WV0591
IAC Center West Virginia University
Assessment Year
Principal Product Fuel Managemnt Devices
NAICS 334514 - Totalizing Fluid Meter and Counting Device Manufacturing
SIC 3824 - Fluid Meters And Counting Devices
Sales $20,000,000
# of Employees 275
Plant Area (Sq.Ft.) 150,000
Annual Production 20,000 Units
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,107 4,019,596 kWh $0.05
Electricity Demand $44,734 9,694 kW/month $4.61
Electricity Fees $34,092 - $ -
Natural Gas $40,284 16,440 MMBtu $2.45
TOTAL ENERGY COSTS $335,217
RECOMMENDED SAVINGS* $33,451 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW/month $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,092
Cost:
$27,700
- - - - $10,092 4,119 - - -
-
kWh
-
-
kW/month
$10,092
4,119
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,029
Cost:
$6,375
$6,029 112,068 - - - - - - $6,029
112,068
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,927
Cost:
$4,625
$4,927 91,583 - - - - - - $4,927
91,583
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,574
Cost:
$1,468
$3,199 59,462 $375 82 - - - - $3,199
59,462
kWh
$375
82
kW/month
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,647
Cost:
$958
$2,370 44,061 $277 60 - - - - $2,370
44,061
kWh
$277
60
kW/month
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,896
Cost:
$1,770
$1,697 31,531 $199 43 - - - - $1,697
31,531
kWh
$199
43
kW/month
-
-
MMBtu
-
-
$
07: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$1,752
Cost:
$4,700
- - - - $1,752 715 - - -
-
kWh
-
-
kW/month
$1,752
715
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$834
Cost:
$50
$746 13,875 $88 19 - - - - $746
13,875
kWh
$88
19
kW/month
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$944
Cost:
$338
$944 17,545 - - - - - - $944
17,545
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$507
Cost:
$2,500
- - - - $657 268 $(-150) - -
-
kWh
-
-
kW/month
$657
268
MMBtu
$(-150)
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$151
Cost:
$373
- - - - $151 62 - - -
-
kWh
-
-
kW/month
$151
62
MMBtu
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$98
Cost:
$360
- - - - $98 40 - - -
-
kWh
-
-
kW/month
$98
40
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$33,451
Cost:
$51,217
$19,912 370,125 $939 204 $12,750 5,204 $(-150) - $19,912
370,125
kWh
$939
204
kW/month
$12,750
5,204
MMBtu
$(-150)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes