IAC logo
IAC Assessment: WV0593
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0593
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2020
Principal Product Metal Fabrication
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 306
Plant Area (Sq.Ft.) 250,000
Annual Production 250,000 Tons
Production Hrs. Annual 5,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,330 5,456,047 kWh $0.05
Electricity Demand $98,692 14,795 kW-months/year $6.67
Electricity Fees $39,120 - $ -
Natural Gas $149,003 40,490 MMBtu $3.68
TOTAL ENERGY COSTS $587,108
RECOMMENDED SAVINGS* $56,453 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,718
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$16,054
Cost:
$69,828
$12,292 235,030 $3,762 564 - - - - - - - - $12,292
235,030
kWh
$3,762
564
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,611
Cost:
$20,330
$8,274 158,194 $1,337 200 - - - - - - - - $8,274
158,194
kWh
$1,337
200
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,095
Cost:
$4,464
- - - - $7,095 1,928 - - - - - - -
-
kWh
-
-
kW-months/year
$7,095
1,928
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 3.5131 RECYCLE WHITE WATER Savings:
$8,377
Cost:
$11,018
$(-358) (-6,848) - - - - $4,792 653 $3,943 653 - - $(-358)
(-6,848)
kWh
-
-
kW-months/year
-
-
MMBtu
$4,792
653
Tgal
$3,943
653
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,139
Cost:
$1,114
$2,405 45,988 $734 110 - - - - - - - - $2,405
45,988
kWh
$734
110
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,451
Cost:
$44
$1,877 35,882 $574 86 - - - - - - - - $1,877
35,882
kWh
$574
86
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,437
Cost:
$4,000
$2,437 46,587 - - - - - - - - - - $2,437
46,587
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,877
Cost:
$318
$1,505 28,776 $460 69 - - - - - - $(-88) - $1,505
28,776
kWh
$460
69
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-88)
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,845
Cost:
$3,682
$1,365 26,091 $480 72 - - - - - - - - $1,365
26,091
kWh
$480
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,826
Cost:
$3,500
- - - - $2,090 568 - - - - $(-264) - -
-
kWh
-
-
kW-months/year
$2,090
568
MMBtu
-
-
Tgal
-
-
Tgal
$(-264)
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,741
Cost:
$1,284
$1,334 25,513 $407 61 - - - - - - - - $1,334
25,513
kWh
$407
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$56,453
Cost:
$119,582
$31,131 595,213 $7,754 1,162 $9,185 2,496 $4,792 653 $3,943 653 $(-352) - $31,131
595,213
kWh
$7,754
1,162
kW-months/year
$9,185
2,496
MMBtu
$4,792
653
Tgal
$3,943
653
Tgal
$(-352)
-
$
TOTAL IMPLEMENTED Savings:
$36,718
Cost:
$96,600
$29,052 555,474 $7,754 1,162 - - - - - - $(-88) - $29,052
555,474
kWh
$7,754
1,162
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-88)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes