Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center | West Virginia University |
---|---|
Assessment Year | 2020 |
Principal Product | Fiberglass Insulation |
NAICS | 327993 - Mineral Wool Manufacturing |
SIC | 3296 - Mineral Wool |
Sales | $50,000,000-$100,000,000 |
# of Employees | 230 |
Plant Area (Sq.Ft.) | 930,000 |
Annual Production | 320,000 Tons |
Production Hrs. Annual | 8,760 |
Location (State) | WV |
Source | Yearly Cost | Usage | Unit | Unit Cost |
---|---|---|---|---|
Electricity Usage | $2,403,089 | 85,584,896 | kWh | $0.03 |
Electricity Demand | $2,193,968 | 149,070 | kW-months/year | $14.72 |
Electricity Fees | $97,603 | - | $ | - |
Natural Gas | $2,814,600 | 636,331 | MMBtu | $4.42 |
TOTAL ENERGY COSTS | $7,509,260 | |||
RECOMMENDED SAVINGS* | $387,936 | *Non-energy impacts included in savings. See recommendations below |
||
IMPLEMENTED SAVINGS* | $163,074 |
#|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $126,819 Cost: $150,000 |
- | - | - | - | $126,819 | 28,692 | - | - |
- - kWh |
- - kW-months/year |
$126,819 28,692 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
02: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER |
Savings: $94,912 Cost: $539,790 |
$72,289 | 2,572,549 | $67,623 | 4,594 | - | - | $(-45,000) | - |
$72,289 2,572,549 kWh |
$67,623 4,594 kW-months/year |
- - MMBtu |
$(-45,000) - $ |
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03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $54,583 Cost: $3,500 |
- | - | - | - | $55,303 | 12,512 | $(-720) | - |
- - kWh |
- - kW-months/year |
$55,303 12,512 MMBtu |
$(-720) - $ |
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04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $46,633 Cost: $20,450 |
$29,764 | 1,059,232 | $16,869 | 1,146 | - | - | - | - |
$29,764 1,059,232 kWh |
$16,869 1,146 kW-months/year |
- - MMBtu |
- - $ |
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05: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $18,093 Cost: $41,800 |
- | - | - | - | $18,093 | 4,093 | - | - |
- - kWh |
- - kW-months/year |
$18,093 4,093 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $17,638 Cost: $2,295 |
$10,339 | 367,940 | $7,419 | 504 | - | - | $(-120) | - |
$10,339 367,940 kWh |
$7,419 504 kW-months/year |
- - MMBtu |
$(-120) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $8,869 Cost: $90 |
$5,160 | 183,643 | $3,709 | 252 | - | - | - | - |
$5,160 183,643 kWh |
$3,709 252 kW-months/year |
- - MMBtu |
- - $ |
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08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $8,704 Cost: $1,950 |
$5,068 | 180,365 | $3,636 | 247 | - | - | - | - |
$5,068 180,365 kWh |
$3,636 247 kW-months/year |
- - MMBtu |
- - $ |
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09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $7,851 Cost: $1,500 |
$7,767 | 276,390 | $5,579 | 379 | - | - | $(-5,495) | - |
$7,767 276,390 kWh |
$5,579 379 kW-months/year |
- - MMBtu |
$(-5,495) - $ |
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10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,131 Cost: - |
$1,821 | 64,792 | $1,310 | 89 | - | - | - | - |
$1,821 64,792 kWh |
$1,310 89 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $703 Cost: $896 |
$409 | 14,560 | $294 | 20 | - | - | - | - |
$409 14,560 kWh |
$294 20 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
TOTAL RECOMMENDED |
Savings: $387,936 Cost: $762,271 |
$132,617 | 4,719,471 | $106,439 | 7,231 | $200,215 | 45,297 | $(-51,335) | - | $132,617 4,719,471 kWh |
$106,439 7,231 kW-months/year |
$200,215 45,297 MMBtu |
$(-51,335) - $ |
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TOTAL IMPLEMENTED |
Savings: $163,074 Cost: $72,481 |
$58,507 | 2,082,130 | $37,506 | 2,548 | $73,396 | 16,605 | $(-6,335) | - | $58,507 2,082,130 kWh |
$37,506 2,548 kW-months/year |
$73,396 16,605 MMBtu |
$(-6,335) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes |