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IAC Assessment: WV0597
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IAC Assessment: WV0597
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Can lids
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 145
Plant Area (Sq.Ft.) 350,000
Annual Production 960 Tons
Production Hrs. Annual 5,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,128 2,915,400 kWh $0.05
Electricity Demand $123,148 9,201 kW-months/year $13.38
Electricity Fees $443 - $ -
Natural Gas $135,235 20,535 MMBtu $6.59
TOTAL ENERGY COSTS $418,954
RECOMMENDED SAVINGS* $37,814 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,469
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,898
Cost:
$7,950
$1,861 33,905 $13,037 974 - - - - $1,861
33,905
kWh
$13,037
974
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,906
Cost:
-
$3,726 67,874 $2,180 163 - - - - $3,726
67,874
kWh
$2,180
163
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,457
Cost:
$2,750
$2,811 51,205 $1,646 123 - - - - $2,811
51,205
kWh
$1,646
123
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,394
Cost:
$2,625
$2,775 50,551 $1,619 121 - - - - $2,775
50,551
kWh
$1,619
121
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,072
Cost:
$1,700
- - - - $2,372 360 $(-300) - -
-
kWh
-
-
kW-months/year
$2,372
360
MMBtu
$(-300)
-
$
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,029
Cost:
$1,650
$1,628 29,652 $401 30 - - - - $1,628
29,652
kWh
$401
30
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,940
Cost:
$444
$1,291 23,519 $749 56 - - $(-100) - $1,291
23,519
kWh
$749
56
kW-months/year
-
-
MMBtu
$(-100)
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,418
Cost:
$7,061
$(-1,330) (-24,232) - - $2,748 417 - - $(-1,330)
(-24,232)
kWh
-
-
kW-months/year
$2,748
417
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$446
Cost:
$1,536
$446 8,127 - - - - - - $446
8,127
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$254
Cost:
$191
$160 2,922 $94 7 - - - - $160
2,922
kWh
$94
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,814
Cost:
$25,907
$13,368 243,523 $19,726 1,474 $5,120 777 $(-400) - $13,368
243,523
kWh
$19,726
1,474
kW-months/year
$5,120
777
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$19,469
Cost:
$9,246
$11,209 204,198 $6,288 470 $2,372 360 $(-400) - $11,209
204,198
kWh
$6,288
470
kW-months/year
$2,372
360
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes