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IAC Assessment: WV0602
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IAC Assessment: WV0602
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Release Agents and Icing Stabilizers
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 66
Plant Area (Sq.Ft.) 83,500
Annual Production 60,000,000 Pounds
Production Hrs. Annual 4,680
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,011 1,586,882 kWh $0.03
Electricity Demand $76,286 6,954 kW-months/year $10.97
Electricity Fees $1,585 - $ -
Natural Gas $137,263 20,705 MMBtu $6.63
TOTAL ENERGY COSTS $270,145
RECOMMENDED SAVINGS* $14,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,049
Cost:
$3,000
- - - - $5,079 766 $(-30) - -
-
kWh
-
-
kW-months/year
$5,079
766
MMBtu
$(-30)
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,212
Cost:
$8,168
$(-708) (-20,413) - - $4,920 742 - - $(-708)
(-20,413)
kWh
-
-
kW-months/year
$4,920
742
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,669
Cost:
$2,886
$922 26,571 $747 68 - - - - $922
26,571
kWh
$747
68
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,512
Cost:
$2,197
- - - - $1,512 228 - - -
-
kWh
-
-
kW-months/year
$1,512
228
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$743
Cost:
$1,348
$649 18,703 $94 9 - - - - $649
18,703
kWh
$94
9
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$322
Cost:
$299
$322 9,271 - - - - - - $322
9,271
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$268
Cost:
$1,225
$147 4,242 $121 11 - - - - $147
4,242
kWh
$121
11
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$263
Cost:
$1,060
$142 4,097 $121 11 - - - - $142
4,097
kWh
$121
11
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$154
Cost:
$568
$349 10,071 $285 26 - - $(-480) - $349
10,071
kWh
$285
26
kW-months/year
-
-
MMBtu
$(-480)
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$136
Cost:
$570
$587 16,919 $472 43 - - $(-923) - $587
16,919
kWh
$472
43
kW-months/year
-
-
MMBtu
$(-923)
-
$
TOTAL RECOMMENDED Savings:
$14,328
Cost:
$21,321
$2,410 69,461 $1,840 168 $11,511 1,736 $(-1,433) - $2,410
69,461
kWh
$1,840
168
kW-months/year
$11,511
1,736
MMBtu
$(-1,433)
-
$
TOTAL IMPLEMENTED Savings:
$9,051
Cost:
$11,506
$2,147 61,900 $1,746 159 $6,591 994 $(-1,433) - $2,147
61,900
kWh
$1,746
159
kW-months/year
$6,591
994
MMBtu
$(-1,433)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes