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IAC Assessment: WV0603
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IAC Assessment: WV0603
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Drywall
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 112
Plant Area (Sq.Ft.) 490,000
Annual Production 4,800,000 Units
Production Hrs. Annual 8,736
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,003,456 28,616,874 kWh $0.04
Electricity Demand $922,190 55,244 kW-months/year $16.69
Electricity Fees $4,140 - $ -
Natural Gas $2,705,610 2,443,851 MMBtu $1.11
TOTAL ENERGY COSTS $4,635,396
RECOMMENDED SAVINGS* $525,978 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$335,278
Cost:
$8,838
$(-4,623) (-131,713) $(-3,021) (-181) $344,002 309,912 $(-1,080) - $(-4,623)
(-131,713)
kWh
$(-3,021)
(-181)
kW-months/year
$344,002
309,912
MMBtu
$(-1,080)
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$153,514
Cost:
$84,253
$92,863 2,645,667 $60,651 3,634 - - - - $92,863
2,645,667
kWh
$60,651
3,634
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,834
Cost:
$1,018
$7,737 220,431 $5,057 303 - - $(-960) - $7,737
220,431
kWh
$5,057
303
kW-months/year
-
-
MMBtu
$(-960)
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,297
Cost:
$13,192
- - - - $10,297 9,277 - - -
-
kWh
-
-
kW-months/year
$10,297
9,277
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,141
Cost:
$1,391
$5,166 147,170 $2,975 178 - - - - $5,166
147,170
kWh
$2,975
178
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,058
Cost:
$3,394
$1,856 52,863 $1,202 72 - - - - $1,856
52,863
kWh
$1,202
72
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,613
Cost:
$30
$979 27,883 $634 38 - - - - $979
27,883
kWh
$634
38
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,223
Cost:
$1,300
$739 21,043 $484 29 - - - - $739
21,043
kWh
$484
29
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$546
Cost:
$525
$329 9,630 $217 13 - - - - $329
9,630
kWh
$217
13
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$474
Cost:
$1,450
$374 10,648 $100 6 - - - - $374
10,648
kWh
$100
6
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$525,978
Cost:
$115,391
$105,420 3,003,622 $68,299 4,092 $354,299 319,189 $(-2,040) - $105,420
3,003,622
kWh
$68,299
4,092
kW-months/year
$354,299
319,189
MMBtu
$(-2,040)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes