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IAC Assessment: WV0604
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IAC Assessment: WV0604
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Pressure Regulators
NAICS 334513 - Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3569 - General Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 124
Plant Area (Sq.Ft.) 215,219
Annual Production 50,000 Pieces
Production Hrs. Annual 5,200
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,037 6,200,627 kWh $0.04
Electricity Demand $317,692 19,565 kW-months/year $16.24
Electricity Fees $2,257 - $ -
Natural Gas $40,354 21,042 MMBtu $1.92
TOTAL ENERGY COSTS $612,340
RECOMMENDED SAVINGS* $82,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,687
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$28,454
Cost:
$75,747
$14,796 364,438 $13,658 841 - - - - $14,796
364,438
kWh
$13,658
841
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$20,602
Cost:
$23,284
$10,078 248,225 $10,524 648 - - - - $10,078
248,225
kWh
$10,524
648
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$18,040
Cost:
$7,122
$8,148 200,682 $7,519 463 $2,373 1,236 - - $8,148
200,682
kWh
$7,519
463
kW-months/year
$2,373
1,236
MMBtu
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,330
Cost:
$1,500
$3,127 77,012 $2,891 178 - - $(-1,688) - $3,127
77,012
kWh
$2,891
178
kW-months/year
-
-
MMBtu
$(-1,688)
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,431
Cost:
$403
$2,213 54,502 $1,218 75 - - - - $2,213
54,502
kWh
$1,218
75
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,500
Cost:
$1,792
$1,298 31,980 $1,202 74 - - - - $1,298
31,980
kWh
$1,202
74
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,749
Cost:
$672
$1,489 36,663 $1,380 85 - - $(-1,120) - $1,489
36,663
kWh
$1,380
85
kW-months/year
-
-
MMBtu
$(-1,120)
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,727
Cost:
$6,630
$1,137 27,993 $590 36 - - - - $1,137
27,993
kWh
$590
36
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,302
Cost:
$4,100
- - - - $1,407 733 $(-105) - -
-
kWh
-
-
kW-months/year
$1,407
733
MMBtu
$(-105)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$733
Cost:
$35
$473 11,641 $260 16 - - - - $473
11,641
kWh
$260
16
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$82,868
Cost:
$121,285
$42,759 1,053,136 $39,242 2,416 $3,780 1,969 $(-2,913) - $42,759
1,053,136
kWh
$39,242
2,416
kW-months/year
$3,780
1,969
MMBtu
$(-2,913)
-
$
TOTAL IMPLEMENTED Savings:
$52,687
Cost:
$38,908
$26,826 660,705 $24,994 1,539 $3,780 1,969 $(-2,913) - $26,826
660,705
kWh
$24,994
1,539
kW-months/year
$3,780
1,969
MMBtu
$(-2,913)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes