Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2021 |
| Principal Product | Automotive Stamping |
| NAICS | 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469 - Metal Stampings, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 600 |
| Plant Area (Sq.Ft.) | 933,390 |
| Annual Production | 75,000 Units |
| Production Hrs. Annual | 7,488 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,284,677 | 39,240,000 | kWh | $0.03 |
| Electricity Demand | $1,247,064 | 76,836 | kW-months/year | $16.23 |
| Electricity Fees | $37,546 | - | $ | - |
| Natural Gas | $363,020 | 107,657 | MMBtu | $3.37 |
| TOTAL ENERGY COSTS | $3,015,254 | |||
| RECOMMENDED SAVINGS* | $239,770 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $69,973 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $59,363 Cost: $10,625 |
$33,973 | 1,038,917 | $25,390 | 1,565 | - | - | - | - | - | - | - | - |
$33,973 1,038,917 kWh |
$25,390 1,565 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $37,902 Cost: $115,920 |
$(-1,831) | (-55,994) | $(-121) | (-7) | $39,854 | 11,826 | - | - | - | - | - | - |
$(-1,831) (-55,994) kWh |
$(-121) (-7) kW-months/year |
$39,854 11,826 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES |
Savings: $29,737 Cost: $10,000 |
- | - | - | - | - | - | $14,365 | 1,306 | $17,372 | 1,306 | $(-2,000) | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$14,365 1,306 Tgal |
$17,372 1,306 Tgal |
$(-2,000) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $20,502 Cost: $2,155 |
$11,561 | 353,570 | $8,941 | 551 | - | - | - | - | - | - | - | - |
$11,561 353,570 kWh |
$8,941 551 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $18,719 Cost: $125 |
$11,140 | 340,679 | $7,579 | 467 | - | - | - | - | - | - | - | - |
$11,140 340,679 kWh |
$7,579 467 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $14,806 Cost: $683 |
$8,423 | 257,588 | $6,703 | 413 | - | - | - | - | - | - | $(-320) | - |
$8,423 257,588 kWh |
$6,703 413 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-320) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $13,015 Cost: $4,100 |
- | - | - | - | $18,265 | 5,420 | - | - | - | - | $(-5,250) | - |
- - kWh |
- - kW-months/year |
$18,265 5,420 MMBtu |
- - Tgal |
- - Tgal |
$(-5,250) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $12,600 Cost: $1,326 |
$7,017 | 214,594 | $5,583 | 344 | - | - | - | - | - | - | - | - |
$7,017 214,594 kWh |
$5,583 344 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $10,833 Cost: $1,500 |
$7,487 | 228,967 | $5,096 | 314 | - | - | - | - | - | - | $(-1,750) | - |
$7,487 228,967 kWh |
$5,096 314 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-1,750) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $8,864 Cost: $20,709 |
$4,936 | 150,958 | $3,928 | 242 | - | - | - | - | - | - | - | - |
$4,936 150,958 kWh |
$3,928 242 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $6,929 Cost: $10,915 |
- | - | - | - | $6,929 | 2,056 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,929 2,056 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $6,500 Cost: $30,000 |
$4,861 | 148,659 | $1,639 | 101 | - | - | - | - | - | - | - | - |
$4,861 148,659 kWh |
$1,639 101 kW-months/year |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $239,770 Cost: $208,058 |
$87,567 | 2,677,938 | $64,738 | 3,989 | $65,048 | 19,302 | $14,365 | 1,306 | $17,372 | 1,306 | $(-9,320) | - | $87,567 2,677,938 kWh |
$64,738 3,989 kW-months/year |
$65,048 19,302 MMBtu |
$14,365 1,306 Tgal |
$17,372 1,306 Tgal |
$(-9,320) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $69,973 Cost: $7,734 |
$34,067 | 1,041,828 | $24,961 | 1,538 | $18,265 | 5,420 | - | - | - | - | $(-7,320) | - | $34,067 1,041,828 kWh |
$24,961 1,538 kW-months/year |
$18,265 5,420 MMBtu |
- - Tgal |
- - Tgal |
$(-7,320) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Usage | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||