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IAC Assessment: WV0609
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IAC Assessment: WV0609
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2021
Principal Product Engines, Transmissions and Axles
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 1,500,000
Annual Production 80,000 Units
Production Hrs. Annual 5,880
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,478,640 48,031,972 kWh $0.03
Electricity Demand $520,850 60,780 kW-months/year $8.57
Electricity Fees $28,722 - $ -
Natural Gas $554,936 100,324 MMBtu $5.53
TOTAL ENERGY COSTS $2,583,148
RECOMMENDED SAVINGS* $124,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,471
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$78,485
Cost:
$318,088
$54,240 1,761,049 $24,245 2,829 - - - - $54,240
1,761,049
kWh
$24,245
2,829
kW-months/year
-
-
$
-
-
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,040
Cost:
$40,560
- - - - - - $13,040 2,358 -
-
kWh
-
-
kW-months/year
-
-
$
$13,040
2,358
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,397
Cost:
$42,210
- - - - $9,397 - - - -
-
kWh
-
-
kW-months/year
$9,397
-
$
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,784
Cost:
$14,420
$3,564 115,728 $2,220 259 - - - - $3,564
115,728
kWh
$2,220
259
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,695
Cost:
$3,480
$2,357 76,511 $1,338 156 - - - - $2,357
76,511
kWh
$1,338
156
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,657
Cost:
$140
$2,646 85,886 $1,011 118 - - - - $2,646
85,886
kWh
$1,011
118
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,040
Cost:
$809
$2,297 74,588 $1,303 152 $(-560) - - - $2,297
74,588
kWh
$1,303
152
kW-months/year
$(-560)
-
$
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,444
Cost:
$7,620
$(-67) (-2,172) - - - - $2,511 454 $(-67)
(-2,172)
kWh
-
-
kW-months/year
-
-
$
$2,511
454
MMBtu
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,405
Cost:
$1,500
$2,641 85,733 $1,500 175 $(-1,736) - - - $2,641
85,733
kWh
$1,500
175
kW-months/year
$(-1,736)
-
$
-
-
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,211
Cost:
$3,175
- - - - - - $1,211 219 -
-
kWh
-
-
kW-months/year
-
-
$
$1,211
219
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,192
Cost:
$1,293
- - - - - - $1,192 215 -
-
kWh
-
-
kW-months/year
-
-
$
$1,192
215
MMBtu
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$487
Cost:
$1,350
$487 15,803 - - - - - - $487
15,803
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$124,837
Cost:
$434,645
$68,165 2,213,126 $31,617 3,689 $7,101 - $17,954 3,246 $68,165
2,213,126
kWh
$31,617
3,689
kW-months/year
$7,101
-
$
$17,954
3,246
MMBtu
TOTAL IMPLEMENTED Savings:
$21,471
Cost:
$26,167
$13,992 454,249 $7,372 860 $(-2,296) - $2,403 434 $13,992
454,249
kWh
$7,372
860
kW-months/year
$(-2,296)
-
$
$2,403
434
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas