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IAC Assessment: WV0609
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IAC Assessment: WV0609
IAC Center West Virginia University
Assessment Year 2021
Principal Product Engines, Transmissions and Axles
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 1,500,000
Annual Production 80,000 Units
Production Hrs. Annual 5,880
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,478,640 48,031,972 kWh $0.03
Electricity Demand $520,850 60,780 kW-months/year $8.57
Electricity Fees $28,722 - $ -
Natural Gas $554,936 100,324 MMBtu $5.53
TOTAL ENERGY COSTS $2,583,148
RECOMMENDED SAVINGS* $124,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,471
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$78,485
Cost:
$318,088
$54,240 1,761,049 $24,245 2,829 - - - - $54,240
1,761,049
kWh
$24,245
2,829
kW-months/year
-
-
$
-
-
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,040
Cost:
$40,560
- - - - - - $13,040 2,358 -
-
kWh
-
-
kW-months/year
-
-
$
$13,040
2,358
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,397
Cost:
$42,210
- - - - $9,397 - - - -
-
kWh
-
-
kW-months/year
$9,397
-
$
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,784
Cost:
$14,420
$3,564 115,728 $2,220 259 - - - - $3,564
115,728
kWh
$2,220
259
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,695
Cost:
$3,480
$2,357 76,511 $1,338 156 - - - - $2,357
76,511
kWh
$1,338
156
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,657
Cost:
$140
$2,646 85,886 $1,011 118 - - - - $2,646
85,886
kWh
$1,011
118
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,040
Cost:
$809
$2,297 74,588 $1,303 152 $(-560) - - - $2,297
74,588
kWh
$1,303
152
kW-months/year
$(-560)
-
$
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,444
Cost:
$7,620
$(-67) (-2,172) - - - - $2,511 454 $(-67)
(-2,172)
kWh
-
-
kW-months/year
-
-
$
$2,511
454
MMBtu
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,405
Cost:
$1,500
$2,641 85,733 $1,500 175 $(-1,736) - - - $2,641
85,733
kWh
$1,500
175
kW-months/year
$(-1,736)
-
$
-
-
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,211
Cost:
$3,175
- - - - - - $1,211 219 -
-
kWh
-
-
kW-months/year
-
-
$
$1,211
219
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,192
Cost:
$1,293
- - - - - - $1,192 215 -
-
kWh
-
-
kW-months/year
-
-
$
$1,192
215
MMBtu
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$487
Cost:
$1,350
$487 15,803 - - - - - - $487
15,803
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$124,837
Cost:
$434,645
$68,165 2,213,126 $31,617 3,689 $7,101 - $17,954 3,246 $68,165
2,213,126
kWh
$31,617
3,689
kW-months/year
$7,101
-
$
$17,954
3,246
MMBtu
TOTAL IMPLEMENTED Savings:
$21,471
Cost:
$26,167
$13,992 454,249 $7,372 860 $(-2,296) - $2,403 434 $13,992
454,249
kWh
$7,372
860
kW-months/year
$(-2,296)
-
$
$2,403
434
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas