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IAC Assessment: WV0613
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IAC Assessment: WV0613
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Sheet glass
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $1,000,000-$5,000,000
# of Employees 36
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Units
Production Hrs. Annual 2,700
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $13,207 295,552 kWh $0.04
Electricity Demand $13,760 901 kW-months/year $15.27
Electricity Fees $2,551 - $ -
Natural Gas $429,134 245,841 MMBtu $1.75
TOTAL ENERGY COSTS $458,652
RECOMMENDED SAVINGS* $56,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,721
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,166
Cost:
$73,920
$(-731) (-16,345) - - $17,897 10,227 - - $(-731)
(-16,345)
kWh
-
-
kW-months/year
$17,897
10,227
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,135
Cost:
$10,700
- - - - $11,615 6,637 $(-480) - -
-
kWh
-
-
kW-months/year
$11,615
6,637
MMBtu
$(-480)
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$11,092
Cost:
$53,040
- - - - $11,092 6,338 - - -
-
kWh
-
-
kW-months/year
$11,092
6,338
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,812
Cost:
$30,758
- - - - $10,812 6,178 - - -
-
kWh
-
-
kW-months/year
$10,812
6,178
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,713
Cost:
$7,054
$1,054 23,588 $2,659 174 - - - - $1,054
23,588
kWh
$2,659
174
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,061
Cost:
$3,373
$778 17,399 $1,283 84 - - - - $778
17,399
kWh
$1,283
84
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$536
Cost:
$96
$215 4,814 $321 21 - - - - $215
4,814
kWh
$321
21
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$177
Cost:
$40
$70 1,560 $107 7 - - - - $70
1,560
kWh
$107
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,692
Cost:
$178,981
$1,386 31,016 $4,370 286 $51,416 29,380 $(-480) - $1,386
31,016
kWh
$4,370
286
kW-months/year
$51,416
29,380
MMBtu
$(-480)
-
$
TOTAL IMPLEMENTED Savings:
$24,721
Cost:
$44,967
$1,063 23,773 $1,711 112 $22,427 12,815 $(-480) - $1,063
23,773
kWh
$1,711
112
kW-months/year
$22,427
12,815
MMBtu
$(-480)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost