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IAC Assessment: WV0615
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IAC Assessment: WV0615
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Rubber Product
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 92,350
Annual Production 12,120,000 Units
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,130 7,301,328 kWh $0.05
Electricity Demand $190,290 19,771 kW-months/year $9.62
Electricity Fees $77,242 - $ -
Natural Gas $129,875 61,892 MMBtu $2.10
TOTAL ENERGY COSTS $730,537
RECOMMENDED SAVINGS* $31,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,661
Cost:
$16,998
$6,920 151,756 $1,741 181 - - - - - - $6,920
151,756
kWh
$1,741
181
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,040
Cost:
$233
$5,462 119,786 $1,578 164 - - - - - - $5,462
119,786
kWh
$1,578
164
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,561
Cost:
$13,105
- - - - - - - - $4,561 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,561
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,209
Cost:
$13,902
- - - - $3,209 1,528 - - - - -
-
kWh
-
-
kW-months/year
$3,209
1,528
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,781
Cost:
$2,300
- - - - $2,781 1,341 - - - - -
-
kWh
-
-
kW-months/year
$2,781
1,341
MMBtu
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,598
Cost:
$5,175
$2,106 46,189 $702 73 - - $(-210) - - - $2,106
46,189
kWh
$702
73
kW-months/year
-
-
MMBtu
$(-210)
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$944
Cost:
$70
$703 15,422 $241 25 - - - - - - $703
15,422
kWh
$241
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$913
Cost:
$688
$682 14,946 $231 24 - - - - - - $682
14,946
kWh
$231
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$755
Cost:
$3,140
$563 12,343 $192 20 - - - - - - $563
12,343
kWh
$192
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$307
Cost:
$1,000
$1,754 38,461 $596 62 - - $(-2,043) - - - $1,754
38,461
kWh
$596
62
kW-months/year
-
-
MMBtu
$(-2,043)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,769
Cost:
$56,611
$18,190 398,903 $5,281 549 $5,990 2,869 $(-2,253) - $4,561 - $18,190
398,903
kWh
$5,281
549
kW-months/year
$5,990
2,869
MMBtu
$(-2,253)
-
$
$4,561
-
$
TOTAL IMPLEMENTED Savings:
$14,583
Cost:
$9,466
$10,707 234,804 $3,348 348 $2,781 1,341 $(-2,253) - - - $10,707
234,804
kWh
$3,348
348
kW-months/year
$2,781
1,341
MMBtu
$(-2,253)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes