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IAC Assessment: WV0617
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IAC Assessment: WV0617
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IAC Center West Virginia University
Assessment Year 2021
Principal Product Metal Stamped Parts
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 54
Plant Area (Sq.Ft.) 65,079
Annual Production 28,000,000 Pieces
Production Hrs. Annual 3,120
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,567 1,396,438 kWh $0.07
Electricity Demand $72,460 6,868 kW-months/year $10.55
TOTAL ENERGY COSTS $175,027
RECOMMENDED SAVINGS* $24,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,582
Cost:
$19,059
$6,816 92,857 $3,766 357 - - - - $6,816
92,857
kWh
$3,766
357
kW-months/year
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,162
Cost:
$5,562
$3,326 45,317 $1,836 174 - - - - $3,326
45,317
kWh
$1,836
174
kW-months/year
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,975
Cost:
$13,590
$2,099 28,590 $876 83 - - - - $2,099
28,590
kWh
$876
83
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,562
Cost:
$209
$1,003 13,667 $559 53 - - - - $1,003
13,667
kWh
$559
53
kW-months/year
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$973
Cost:
$655
$625 8,515 $348 33 - - - - $625
8,515
kWh
$348
33
kW-months/year
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$811
Cost:
$2,732
- - - - $811 - - - -
-
kWh
-
-
kW-months/year
$811
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$743
Cost:
$2,460
$480 6,539 $263 25 - - - - $480
6,539
kWh
$263
25
kW-months/year
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$648
Cost:
$2,086
$515 7,021 $285 27 - - $(-152) - $515
7,021
kWh
$285
27
kW-months/year
-
-
$
$(-152)
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$454
Cost:
$1,000
$1,099 14,977 $612 58 - - $(-1,257) - $1,099
14,977
kWh
$612
58
kW-months/year
-
-
$
$(-1,257)
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$450
Cost:
$638
$292 3,972 $158 15 - - - - $292
3,972
kWh
$158
15
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,360
Cost:
$47,991
$16,255 221,455 $8,703 825 $811 - $(-1,409) - $16,255
221,455
kWh
$8,703
825
kW-months/year
$811
-
$
$(-1,409)
-
$
TOTAL IMPLEMENTED Savings:
$4,898
Cost:
$7,320
$3,534 48,152 $1,962 186 $811 - $(-1,409) - $3,534
48,152
kWh
$1,962
186
kW-months/year
$811
-
$
$(-1,409)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes