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IAC Assessment: WV0629
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IAC Assessment: WV0629
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center West Virginia University
Assessment Year 2022
Principal Product Spark Plugs, Oxygen Sensors
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3694 - Engine Electrical Equipment
Sales $50,000,000-$100,000,000
# of Employees 490
Plant Area (Sq.Ft.) 309,646
Annual Production 50,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $455,375 9,740,500 kWh $0.05
Electricity Demand $298,710 14,928 kW-months/year $20.01
Electricity Fees $1,020 - $ -
LPG $21,412 837 MMBtu $25.58
TOTAL ENERGY COSTS $776,517
RECOMMENDED SAVINGS* $82,021 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,574
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$27,447
Cost:
$88,959
$17,522 374,409 $9,925 496 - - $17,522
374,409
kWh
$9,925
496
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,878
Cost:
$1,254
$8,714 186,202 $7,164 358 - - $8,714
186,202
kWh
$7,164
358
kW-months/year
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,895
Cost:
$15,573
$5,711 122,020 $8,184 409 - - $5,711
122,020
kWh
$8,184
409
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,444
Cost:
$15,140
$7,381 157,720 $6,063 303 - - $7,381
157,720
kWh
$6,063
303
kW-months/year
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,486
Cost:
$3,744
$3,565 76,175 $2,921 146 - - $3,565
76,175
kWh
$2,921
146
kW-months/year
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,938
Cost:
$1,349
$1,661 35,484 $1,361 68 $(-84) - $1,661
35,484
kWh
$1,361
68
kW-months/year
$(-84)
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,933
Cost:
$1,500
$1,771 37,849 $1,461 73 $(-1,299) - $1,771
37,849
kWh
$1,461
73
kW-months/year
$(-1,299)
-
$
TOTAL RECOMMENDED Savings:
$82,021
Cost:
$127,519
$46,325 989,859 $37,079 1,853 $(-1,383) - $46,325
989,859
kWh
$37,079
1,853
kW-months/year
$(-1,383)
-
$
TOTAL IMPLEMENTED Savings:
$54,574
Cost:
$38,560
$28,803 615,450 $27,154 1,357 $(-1,383) - $28,803
615,450
kWh
$27,154
1,357
kW-months/year
$(-1,383)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes