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IAC Assessment: WV0630
Sponsored by:
DOE MESC
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IAC Assessment: WV0630
IAC Center West Virginia University
Assessment Year 2022
Principal Product Gas Compressors
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $50,000,000-$100,000,000
# of Employees 55
Plant Area (Sq.Ft.) 100,000
Annual Production 3,000 Units
Production Hrs. Annual 3,120
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,013 933,700 kWh $0.04
Electricity Demand $46,765 2,831 kW-months/year $16.52
Electricity Fees $3,248 - $ -
Natural Gas $27,709 2,959 MMBtu $9.36
TOTAL ENERGY COSTS $120,196
RECOMMENDED SAVINGS* $17,309 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ Tgal $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$11,322
Cost:
$44,160
$4,697 104,378 $6,625 401 - - - - - - $4,697
104,378
kWh
$6,625
401
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,677
Cost:
$7,291
$926 20,587 $1,751 106 - - - - - - $926
20,587
kWh
$1,751
106
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,523
Cost:
$279
$631 14,012 $892 54 - - - - - - $631
14,012
kWh
$892
54
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
04: 3.4151 MINIMIZE WATER USAGE Savings:
$706
Cost:
$2,559
$(-28) (-628) - - $958 53 $290 53 $(-514) - $(-28)
(-628)
kWh
-
-
kW-months/year
$958
53
Tgal
$290
53
Tgal
$(-514)
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$405
Cost:
$1,431
$223 4,949 $182 11 - - - - - - $223
4,949
kWh
$182
11
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$371
Cost:
$911
$156 3,459 $215 13 - - - - - - $156
3,459
kWh
$215
13
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$305
Cost:
$510
$123 2,735 $182 11 - - - - - - $123
2,735
kWh
$182
11
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$17,309
Cost:
$57,141
$6,728 149,492 $9,847 596 $958 53 $290 53 $(-514) - $6,728
149,492
kWh
$9,847
596
kW-months/year
$958
53
Tgal
$290
53
Tgal
$(-514)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes