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IAC Assessment: WV0642
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IAC Assessment: WV0642
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Skin care, hair color and hair care
NAICS 325620 - Toilet Preparation Manufacturing
SIC 2844 - Toilet Preparations
Sales $50,000,000-$100,000,000
# of Employees 490
Plant Area (Sq.Ft.) 140,000
Annual Production 20,000 Tons
Production Hrs. Annual 6,120
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $448,325 5,858,072 kWh $0.08
Electricity Demand $42,998 9,862 kW-months/year $4.36
Electricity Fees $2,328 - $ -
Natural Gas $88,960 20,514 MMBtu $4.34
TOTAL ENERGY COSTS $668,342
RECOMMENDED SAVINGS* $114,417 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,719
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,969
Cost:
$55,520
$25,039 327,310 $2,930 672 - - - - - - - - $25,039
327,310
kWh
$2,930
672
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$23,931
Cost:
$31,118
$5,235 68,426 $628 144 - - $9,803 1,586 $8,265 1,586 - - $5,235
68,426
kWh
$628
144
kW-months/year
-
-
MMBtu
$9,803
1,586
Tgal
$8,265
1,586
Tgal
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$19,921
Cost:
$90,000
- - - - $19,921 4,590 - - - - - - -
-
kWh
-
-
kW-months/year
$19,921
4,590
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$14,368
Cost:
$70,000
$13,583 177,558 $785 180 - - - - - - - - $13,583
177,558
kWh
$785
180
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,435
Cost:
$1,980
$4,890 63,917 $545 125 - - - - - - - - $4,890
63,917
kWh
$545
125
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$5,167
Cost:
$1,500
$5,713 74,678 $637 146 - - - - - - $(-1,183) - $5,713
74,678
kWh
$637
146
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,183)
-
$
07: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$4,509
Cost:
$11,550
- - - - $4,509 1,039 - - - - - - -
-
kWh
-
-
kW-months/year
$4,509
1,039
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,587
Cost:
$3,721
$2,180 28,503 $244 56 $1,163 268 - - - - - - $2,180
28,503
kWh
$244
56
kW-months/year
$1,163
268
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,563
Cost:
$5,683
$2,845 37,187 $318 73 - - - - - - $(-600) - $2,845
37,187
kWh
$318
73
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-600)
-
$
10: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,313
Cost:
$3,080
$1,982 25,909 $331 76 - - - - - - - - $1,982
25,909
kWh
$331
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,222
Cost:
$1,250
- - - - $2,222 512 - - - - - - -
-
kWh
-
-
kW-months/year
$2,222
512
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,386
Cost:
$200
$1,246 16,287 $140 32 - - - - - - - - $1,246
16,287
kWh
$140
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$807
Cost:
$970
- - - - $807 186 - - - - - - -
-
kWh
-
-
kW-months/year
$807
186
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$239
Cost:
$503
- - - - $239 55 - - - - - - -
-
kWh
-
-
kW-months/year
$239
55
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$114,417
Cost:
$277,075
$62,713 819,775 $6,558 1,504 $28,861 6,650 $9,803 1,586 $8,265 1,586 $(-1,783) - $62,713
819,775
kWh
$6,558
1,504
kW-months/year
$28,861
6,650
MMBtu
$9,803
1,586
Tgal
$8,265
1,586
Tgal
$(-1,783)
-
$
TOTAL IMPLEMENTED Savings:
$23,719
Cost:
$18,887
$18,856 246,481 $2,215 508 $4,431 1,021 - - - - $(-1,783) - $18,856
246,481
kWh
$2,215
508
kW-months/year
$4,431
1,021
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,783)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes