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IAC Assessment: WV0643
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IAC Assessment: WV0643
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Polyurethanes
NAICS 325212 - Synthetic Rubber Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 74
Plant Area (Sq.Ft.) 186,508
Annual Production 95,000 Tons
Production Hrs. Annual 4,290
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,354 1,384,344 kWh $0.06
Electricity Demand $38,773 3,675 kW-months/year $10.55
Natural Gas $19,187 2,316 MMBtu $8.28
LPG $10,601 217 MMBtu $48.85
TOTAL ENERGY COSTS $161,565
RECOMMENDED SAVINGS* $17,306 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,974
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,345
Cost:
$8,691
$2,573 42,746 $1,772 168 - - - - - - - - $2,573
42,746
kWh
$1,772
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 3.4151 MINIMIZE WATER USAGE Savings:
$4,332
Cost:
$20,664
$(-208) (-3,452) - - - - $277 341 $4,263 341 - - $(-208)
(-3,452)
kWh
-
-
kW-months/year
-
-
MMBtu
$277
341
Tgal
$4,263
341
Tgal
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,513
Cost:
$1,125
$884 14,687 $200 19 $2,429 293 - - - - - - $884
14,687
kWh
$200
19
kW-months/year
$2,429
293
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,534
Cost:
$2,013
$1,028 17,073 $506 48 - - - - - - - - $1,028
17,073
kWh
$506
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$966
Cost:
$3,959
$(-29) (-477) - - $995 120 - - - - - - $(-29)
(-477)
kWh
-
-
kW-months/year
$995
120
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$829
Cost:
$2,567
$263 4,364 $127 12 $439 53 - - - - - - $263
4,364
kWh
$127
12
kW-months/year
$439
53
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$693
Cost:
$671
$488 8,104 $243 23 - - - - - - $(-38) - $488
8,104
kWh
$243
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-38)
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$603
Cost:
$1,520
$451 7,500 $152 14 - - - - - - - - $451
7,500
kWh
$152
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$418
Cost:
$100
$281 4,672 $137 13 - - - - - - - - $281
4,672
kWh
$137
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$73
Cost:
$215
$52 858 $21 2 - - - - - - - - $52
858
kWh
$21
2
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$17,306
Cost:
$41,525
$5,783 96,075 $3,158 299 $3,863 466 $277 341 $4,263 341 $(-38) - $5,783
96,075
kWh
$3,158
299
kW-months/year
$3,863
466
MMBtu
$277
341
Tgal
$4,263
341
Tgal
$(-38)
-
$
TOTAL IMPLEMENTED Savings:
$12,974
Cost:
$20,861
$5,991 99,527 $3,158 299 $3,863 466 - - - - $(-38) - $5,991
99,527
kWh
$3,158
299
kW-months/year
$3,863
466
MMBtu
-
-
Tgal
-
-
Tgal
$(-38)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost