Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2023 |
| Principal Product | Polymer Resins |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 350,000 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $400,796 | 7,144,320 | kWh | $0.06 |
| Electricity Demand | $292,415 | 19,847 | kW-months/year | $14.73 |
| Electricity Fees | $37,026 | - | $ | - |
| LPG | $37,774 | 1,270 | MMBtu | $29.74 |
| TOTAL ENERGY COSTS | $768,011 | |||
| RECOMMENDED SAVINGS* | $104,962 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $39,789 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $38,505 Cost: $113,760 |
$17,780 | 316,934 | $20,725 | 1,407 | - | - | - | - |
$17,780 316,934 kWh |
$20,725 1,407 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $16,578 Cost: $21,335 |
$11,879 | 211,748 | $4,699 | 319 | - | - | - | - |
$11,879 211,748 kWh |
$4,699 319 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $10,058 Cost: $35,930 |
$6,685 | 119,159 | $3,373 | 229 | - | - | - | - |
$6,685 119,159 kWh |
$3,373 229 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $9,350 Cost: $15,114 |
$6,213 | 110,752 | $3,137 | 213 | - | - | - | - |
$6,213 110,752 kWh |
$3,137 213 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $8,595 Cost: $891 |
$5,826 | 97,756 | $2,769 | 188 | - | - | - | - |
$5,826 97,756 kWh |
$2,769 188 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $8,134 Cost: $21,176 |
$8,134 | 144,984 | - | - | - | - | - | - |
$8,134 144,984 kWh |
- - kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $7,598 Cost: $1,500 |
$6,337 | 112,952 | $3,196 | 217 | - | - | $(-1,935) | - |
$6,337 112,952 kWh |
$3,196 217 kW-months/year |
- - $ |
$(-1,935) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $4,052 Cost: $8,935 |
$2,970 | 52,946 | $1,502 | 102 | $(-420) | - | - | - |
$2,970 52,946 kWh |
$1,502 102 kW-months/year |
$(-420) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $1,956 Cost: $2,040 |
$1,956 | 34,870 | - | - | - | - | - | - |
$1,956 34,870 kWh |
- - kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $136 Cost: $388 |
$92 | 1,544 | $44 | 3 | - | - | - | - |
$92 1,544 kWh |
$44 3 kW-months/year |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $104,962 Cost: $221,069 |
$67,872 | 1,203,645 | $39,445 | 2,678 | $(-420) | - | $(-1,935) | - | $67,872 1,203,645 kWh |
$39,445 2,678 kW-months/year |
$(-420) - $ |
$(-1,935) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $39,789 Cost: $62,758 |
$28,123 | 495,109 | $14,021 | 952 | $(-420) | - | $(-1,935) | - | $28,123 495,109 kWh |
$14,021 952 kW-months/year |
$(-420) - $ |
$(-1,935) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||