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IAC Assessment: WV0664
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IAC Assessment: WV0664
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IAC Center West Virginia University
Assessment Year 2024
Principal Product Plastic
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 257,000
Annual Production 30,000 Tons
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,391 1,388,672 kWh $0.08
Electricity Demand $40,226 3,813 kW-months/year $10.55
Natural Gas $131,643 13,036 MMBtu $10.10
LPG $40,537 1,569 MMBtu $25.84
Fuel Oil #1 $16,463 570 MMBtu $28.88
TOTAL ENERGY COSTS $338,260
RECOMMENDED SAVINGS* $15,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,899
Cost:
$1,019
- - - - $3,899 386 - - -
-
kWh
-
-
kW-months/year
$3,899
386
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,056
Cost:
$426
$2,201 27,930 $855 81 - - - - $2,201
27,930
kWh
$855
81
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,777
Cost:
$3,541
$2,017 25,597 $760 72 - - - - $2,017
25,597
kWh
$760
72
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,469
Cost:
$12,134
$1,583 20,087 $886 84 - - - - $1,583
20,087
kWh
$886
84
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$911
Cost:
$1,030
$658 8,352 $253 24 - - - - $658
8,352
kWh
$253
24
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$792
Cost:
$1,500
$1,431 18,160 - - - - $(-639) - $1,431
18,160
kWh
-
-
kW-months/year
-
-
MMBtu
$(-639)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$535
Cost:
$1,139
$577 7,316 $222 21 - - $(-264) - $577
7,316
kWh
$222
21
kW-months/year
-
-
MMBtu
$(-264)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$391
Cost:
$222
$285 3,618 $106 10 - - - - $285
3,618
kWh
$106
10
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$382
Cost:
$328
$276 3,497 $106 10 - - - - $276
3,497
kWh
$106
10
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$121
Cost:
$293
- - - - $121 12 - - -
-
kWh
-
-
kW-months/year
$121
12
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$15,333
Cost:
$21,632
$9,028 114,557 $3,188 302 $4,020 398 $(-903) - $9,028
114,557
kWh
$3,188
302
kW-months/year
$4,020
398
MMBtu
$(-903)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes