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IAC Assessment: AM0099
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IAC Assessment: AM0099
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IAC Center Texas A&M, College Station
Assessment Year 1990
Principal Product ENAMELED STEEL PLUMBING
NAICS n/a
SIC 3431 - Metal Sanitary Ware
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 0
Annual Production 633,000 Pieces
Production Hrs. Annual 5,832
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,720 5,704,572 kWh $0.06
Natural Gas $155,149 50,609 MMBtu $3.07
TOTAL ENERGY COSTS $470,869
RECOMMENDED SAVINGS* $51,194 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,224
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$10,480
Cost:
$14,890
$(-1,460) (-35,170) $11,940 4,650 - - $(-1,460)
(-35,170)
kWh
$11,940
4,650
MMBtu
-
-
$
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$7,860
Cost:
$5,600
$7,860 261,430 - - - - $7,860
261,430
kWh
-
-
MMBtu
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$5,680
Cost:
-
$5,680 - - - - - $5,680
-
kWh
-
-
MMBtu
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$5,330
Cost:
$3,000
$5,330 - - - - - $5,330
-
kWh
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,710
Cost:
$1,600
$4,710 150,352 - - - - $4,710
150,352
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,180
Cost:
$1,200
$4,180 132,767 - - - - $4,180
132,767
kWh
-
-
MMBtu
-
-
$
07: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$3,800
Cost:
$15,200
- - $3,800 750 - - -
-
kWh
$3,800
750
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,629
Cost:
$13,300
$3,576 67,702 - - $53 - $3,576
67,702
kWh
-
-
MMBtu
$53
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,200
Cost:
$12,390
$2,200 70,047 - - - - $2,200
70,047
kWh
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,416
Cost:
$400
$1,416 28,429 - - - - $1,416
28,429
kWh
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$750
Cost:
$1,060
$750 24,033 - - - - $750
24,033
kWh
-
-
MMBtu
-
-
$
12: 2.6232 INSTALL SET-BACK TIMERS Savings:
$739
Cost:
$52
$739 21,102 - - - - $739
21,102
kWh
-
-
MMBtu
-
-
$
13: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$250
Cost:
$500
- - $250 - - - -
-
kWh
$250
-
MMBtu
-
-
$
14: 2.6232 INSTALL SET-BACK TIMERS Savings:
$170
Cost:
$135
$158 4,396 - - $12 - $158
4,396
kWh
-
-
MMBtu
$12
-
$
TOTAL RECOMMENDED Savings:
$51,194
Cost:
$69,327
$35,139 725,088 $15,990 5,400 $65 - $35,139
725,088
kWh
$15,990
5,400
MMBtu
$65
-
$
TOTAL IMPLEMENTED Savings:
$21,224
Cost:
$18,452
$20,921 250,000 $250 - $53 - $20,921
250,000
kWh
$250
-
MMBtu
$53
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes