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IAC Assessment: AM0104
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IAC Assessment: AM0104
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IAC Center Texas A&M, College Station
Assessment Year 1990
Principal Product HEAT EXCHANGERS
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 0
Annual Production 250 Pieces
Production Hrs. Annual 5,757
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,862 1,869,285 kWh $0.06
Natural Gas $42,016 8,371 MMBtu $5.02
TOTAL ENERGY COSTS $159,878
RECOMMENDED SAVINGS* $21,439 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,160
Cost:
$10,750
$(-390) (-2,931) $5,550 1,010 $(-390)
(-2,931)
kWh
$5,550
1,010
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,050
Cost:
$4,800
$4,050 - - - $4,050
-
kWh
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,600
Cost:
$1,800
- - $3,600 667 -
-
kWh
$3,600
667
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,100
Cost:
$660
$3,100 93,787 - - $3,100
93,787
kWh
-
-
MMBtu
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,900
Cost:
$10,000
$2,900 87,925 - - $2,900
87,925
kWh
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,400
Cost:
-
$1,400 42,790 - - $1,400
42,790
kWh
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,100
Cost:
$128
$1,100 19,050 - - $1,100
19,050
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$129
Cost:
$99
$129 1,465 - - $129
1,465
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,439
Cost:
$28,237
$12,289 242,086 $9,150 1,677 $12,289
242,086
kWh
$9,150
1,677
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas