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IAC Assessment: AM0105
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IAC Assessment: AM0105
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IAC Center Texas A&M, College Station
Assessment Year 1990
Principal Product PIPE THREADS & COUPLINGS
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 162
Plant Area (Sq.Ft.) 0
Annual Production 60,000 Pieces
Production Hrs. Annual 5,500
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,254 6,426,143 kWh $0.05
TOTAL ENERGY COSTS $314,254
RECOMMENDED SAVINGS* $32,130 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,370
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,500
Cost:
$27,000
$21,000 498,242 $(-12,500) (-2,500) $21,000
498,242
kWh
$(-12,500)
(-2,500)
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,790
Cost:
$21,500
$7,790 - - - $7,790
-
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,600
Cost:
$500
$4,600 169,695 - - $4,600
169,695
kWh
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,000
Cost:
-
$4,000 149,472 - - $4,000
149,472
kWh
-
-
MMBtu
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,860
Cost:
-
$3,860 143,611 - - $3,860
143,611
kWh
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,800
Cost:
$400
$1,800 67,409 - - $1,800
67,409
kWh
-
-
MMBtu
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,400
Cost:
-
$1,400 51,290 - - $1,400
51,290
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$180
Cost:
$170
$180 2,638 - - $180
2,638
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$32,130
Cost:
$49,570
$44,630 1,082,357 $(-12,500) (-2,500) $44,630
1,082,357
kWh
$(-12,500)
(-2,500)
MMBtu
TOTAL IMPLEMENTED Savings:
$18,370
Cost:
$22,570
$18,370 389,214 - - $18,370
389,214
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas