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IAC Assessment: AM0113
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IAC Assessment: AM0113
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IAC Center Texas A&M, College Station
Assessment Year 1991
Principal Product IRON CASTINGS
NAICS n/a
SIC 3322 - Malleable Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 700
Plant Area (Sq.Ft.) 0
Annual Production 47,000 Tons
Production Hrs. Annual 7,130
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,056,035 76,386,285 kWh $0.04
Natural Gas $484,057 260,058 MMBtu $1.86
TOTAL ENERGY COSTS $3,540,092
RECOMMENDED SAVINGS* $731,845 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $731,845
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.8122 USE UTILITY CONTROLLED POWER MANAGEMENT Savings:
$687,000
Cost:
$250,000
$687,000 - - - $687,000
-
kWh
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$34,390
Cost:
$88,900
$(-2,410) (-35,170) $36,800 19,730 $(-2,410)
(-35,170)
kWh
$36,800
19,730
MMBtu
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$7,300
Cost:
$280
- - $7,300 3,920 -
-
kWh
$7,300
3,920
MMBtu
04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$2,815
Cost:
$400
- - $2,815 1,510 -
-
kWh
$2,815
1,510
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$340
Cost:
$290
- - $340 180 -
-
kWh
$340
180
MMBtu
TOTAL RECOMMENDED Savings:
$731,845
Cost:
$339,870
$684,590 (-35,170) $47,255 25,340 $684,590
(-35,170)
kWh
$47,255
25,340
MMBtu
TOTAL IMPLEMENTED Savings:
$731,845
Cost:
$339,870
$684,590 (-35,170) $47,255 25,340 $684,590
(-35,170)
kWh
$47,255
25,340
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas