IAC logo
IAC Assessment: AM0135
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0135
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 1991
Principal Product REMANUFACTURING OF CRANKSHAFTS
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 0
Annual Production 313 Pieces
Production Hrs. Annual 8,650
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,606 1,072,685 kWh $0.06
Natural Gas $30,995 7,137 MMBtu $4.34
TOTAL ENERGY COSTS $99,601
RECOMMENDED SAVINGS* $7,905 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,905
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,330
Cost:
$6,532
- - $2,330 540 -
-
kWh
$2,330
540
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,190
Cost:
$100
- - $2,190 510 -
-
kWh
$2,190
510
MMBtu
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$870
Cost:
$715
- - $870 200 -
-
kWh
$870
200
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$840
Cost:
$1,009
- - $840 194 -
-
kWh
$840
194
MMBtu
05: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$630
Cost:
$340
- - $630 146 -
-
kWh
$630
146
MMBtu
06: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$440
Cost:
$315
$440 17,585 - - $440
17,585
kWh
-
-
MMBtu
07: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$320
Cost:
-
$320 13,189 - - $320
13,189
kWh
-
-
MMBtu
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$165
Cost:
-
$165 1,758 - - $165
1,758
kWh
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$120
Cost:
$75
$120 4,982 - - $120
4,982
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$7,905
Cost:
$9,086
$1,045 37,514 $6,860 1,590 $1,045
37,514
kWh
$6,860
1,590
MMBtu
TOTAL IMPLEMENTED Savings:
$7,905
Cost:
$9,086
$1,045 37,514 $6,860 1,590 $1,045
37,514
kWh
$6,860
1,590
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas