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IAC Assessment: AM0147
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IAC Assessment: AM0147
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IAC Center Texas A&M, College Station
Assessment Year 1992
Principal Product INDUSTRIAL CHEMICALS
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 0
Annual Production 10,773 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $644,170 14,586,753 kWh $0.04
Natural Gas $217,693 118,764 MMBtu $1.83
TOTAL ENERGY COSTS $861,863
RECOMMENDED SAVINGS* $41,010 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,560
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,460
Cost:
$9,780
- - $15,460 8,430 -
-
kWh
$15,460
8,430
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,110
Cost:
$2,000
- - $9,110 4,970 -
-
kWh
$9,110
4,970
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,600
Cost:
$540
- - $7,600 4,150 -
-
kWh
$7,600
4,150
MMBtu
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,830
Cost:
$90
$3,830 84,115 - - $3,830
84,115
kWh
-
-
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,430
Cost:
-
$2,430 57,151 - - $2,430
57,151
kWh
-
-
MMBtu
06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$1,020
Cost:
$870
- - $1,020 560 -
-
kWh
$1,020
560
MMBtu
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$870
Cost:
$1,580
$870 20,516 - - $870
20,516
kWh
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$690
Cost:
$125
$690 26,964 - - $690
26,964
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,010
Cost:
$14,985
$7,820 188,746 $33,190 18,110 $7,820
188,746
kWh
$33,190
18,110
MMBtu
TOTAL IMPLEMENTED Savings:
$37,560
Cost:
$14,115
$5,390 131,595 $32,170 17,550 $5,390
131,595
kWh
$32,170
17,550
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas