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IAC Assessment: AM0158
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IAC Assessment: AM0158
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IAC Center Texas A&M, College Station
Assessment Year 1992
Principal Product METAL CLEANING
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 430
Plant Area (Sq.Ft.) 0
Annual Production 9,600,000 Pounds
Production Hrs. Annual 6,040
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $510,692 9,296,600 kWh $0.05
Natural Gas $275,328 97,593 MMBtu $2.82
TOTAL ENERGY COSTS $786,020
RECOMMENDED SAVINGS* $93,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,205
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,797
Cost:
$7,379
$14,475 260,258 - - $(-678) - $14,475
260,258
kWh
-
-
MMBtu
$(-678)
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$29,200
Cost:
$19,590
$29,200 498,242 - - - - $29,200
498,242
kWh
-
-
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,300
Cost:
$21,640
- - $17,300 6,150 - - -
-
kWh
$17,300
6,150
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,800
Cost:
$32,000
$11,800 - - - - - $11,800
-
kWh
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,200
Cost:
$960
$6,200 241,501 - - - - $6,200
241,501
kWh
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,370
Cost:
$4,050
- - $4,370 1,550 - - -
-
kWh
$4,370
1,550
MMBtu
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,780
Cost:
$870
- - $3,780 1,342 - - -
-
kWh
$3,780
1,342
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,190
Cost:
$1,150
- - $3,700 1,310 $(-1,510) - -
-
kWh
$3,700
1,310
MMBtu
$(-1,510)
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,760
Cost:
$5,950
- - $1,760 624 - - -
-
kWh
$1,760
624
MMBtu
-
-
$
10: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,600
Cost:
$170
- - $1,600 570 - - -
-
kWh
$1,600
570
MMBtu
-
-
$
11: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,213
Cost:
-
$1,213 - - - - - $1,213
-
kWh
-
-
MMBtu
-
-
$
12: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$425
Cost:
-
$425 16,413 - - - - $425
16,413
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$93,635
Cost:
$93,759
$63,313 1,016,414 $32,510 11,546 $(-2,188) - $63,313
1,016,414
kWh
$32,510
11,546
MMBtu
$(-2,188)
-
$
TOTAL IMPLEMENTED Savings:
$29,205
Cost:
$10,529
$22,313 518,172 $9,080 3,222 $(-2,188) - $22,313
518,172
kWh
$9,080
3,222
MMBtu
$(-2,188)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes