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IAC Assessment: AM0171
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IAC Assessment: AM0171
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IAC Center Texas A&M, College Station
Assessment Year 1993
Principal Product steel plate tank heads
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 881,664
Annual Production 24,000 Pieces
Production Hrs. Annual 7,248
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $491,985 7,868,406 kWh $0.06
Natural Gas $261,727 113,011 MMBtu $2.32
TOTAL ENERGY COSTS $753,712
RECOMMENDED SAVINGS* $72,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,460
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$11,850
Cost:
$820
- - $11,850 5,120 -
-
kWh
$11,850
5,120
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,780
Cost:
$10,160
- - $10,780 4,660 -
-
kWh
$10,780
4,660
MMBtu
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$22,300
Cost:
$54,800
$22,300 827,081 - - $22,300
827,081
kWh
-
-
MMBtu
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$18,500
Cost:
$72,675
$18,500 684,642 - - $18,500
684,642
kWh
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,710
Cost:
$10,160
- - $2,710 1,170 -
-
kWh
$2,710
1,170
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,100
Cost:
-
$3,100 114,302 - - $3,100
114,302
kWh
-
-
MMBtu
07: 2.5194 REDESIGN PROCESS Savings:
$830
Cost:
$712
- - $830 357 -
-
kWh
$830
357
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,690
Cost:
$4,630
$1,690 62,720 - - $1,690
62,720
kWh
-
-
MMBtu
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$520
Cost:
-
$520 19,343 - - $520
19,343
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$72,280
Cost:
$153,957
$46,110 1,708,088 $26,170 11,307 $46,110
1,708,088
kWh
$26,170
11,307
MMBtu
TOTAL IMPLEMENTED Savings:
$39,460
Cost:
$60,250
$27,610 1,023,446 $11,850 5,120 $27,610
1,023,446
kWh
$11,850
5,120
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas