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IAC Assessment: AM0200
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IAC Assessment: AM0200
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IAC Center Texas A&M, College Station
Assessment Year 1994
Principal Product Aluminum extrusion ingots
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $1,000,000-$5,000,000
# of Employees 7
Plant Area (Sq.Ft.) 6,000
Annual Production 33,000,000 Pounds
Production Hrs. Annual 4,016
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,703 1,135,698 kWh $0.05
Natural Gas $177,404 60,044 MMBtu $2.95
TOTAL ENERGY COSTS $232,107
RECOMMENDED SAVINGS* $36,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,690
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption
$ kWh $ MMBtu $ Tgal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,100
Cost:
$17,000
- - $17,100 5,790 - - -
-
kWh
$17,100
5,790
MMBtu
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,040
Cost:
$17,000
- - $12,040 4,078 - - -
-
kWh
$12,040
4,078
MMBtu
-
-
Tgal
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$3,950
Cost:
$2,550
- - - - $3,950 - -
-
kWh
-
-
MMBtu
$3,950
-
Tgal
04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$1,380
Cost:
$710
- - $1,380 467 - - -
-
kWh
$1,380
467
MMBtu
-
-
Tgal
05: 3.4151 MINIMIZE WATER USAGE Savings:
$1,250
Cost:
$100
- - - - $1,250 - -
-
kWh
-
-
MMBtu
$1,250
-
Tgal
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$480
Cost:
-
$480 8,206 - - - - $480
8,206
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$340
Cost:
$460
$340 5,862 - - - - $340
5,862
kWh
-
-
MMBtu
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$440
Cost:
$100
$440 20,516 - - - - $440
20,516
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$36,980
Cost:
$37,920
$1,260 34,584 $30,520 10,335 $5,200 - $1,260
34,584
kWh
$30,520
10,335
MMBtu
$5,200
-
Tgal
TOTAL IMPLEMENTED Savings:
$1,690
Cost:
$200
$440 20,516 - - $1,250 - $440
20,516
kWh
-
-
MMBtu
$1,250
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Consumption Electricity Usage Natural Gas Water Consumption