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IAC Assessment: AM0250
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IAC Assessment: AM0250
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IAC Center Texas A&M, College Station
Assessment Year 1995
Principal Product Finished vessel flanges
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 132
Plant Area (Sq.Ft.) 50,250
Annual Production 240,000 Pieces
Production Hrs. Annual 4,250
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,512 1,761,430 kWh $0.09
Natural Gas $5,469 1,121 MMBtu $4.88
TOTAL ENERGY COSTS $158,981
RECOMMENDED SAVINGS* $25,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,470
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,700
Cost:
$22,050
$14,700 - - - $14,700
-
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,320
Cost:
$1,580
$6,320 116,940 - - $6,320
116,940
kWh
-
-
MMBtu
03: 2.7145 INSTALL SKYLIGHTS Savings:
$900
Cost:
$470
$900 16,706 - - $900
16,706
kWh
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$890
Cost:
$280
$250 5,569 $640 131 $250
5,569
kWh
$640
131
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$730
Cost:
-
$730 13,482 - - $730
13,482
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$690
Cost:
$610
$690 9,379 - - $690
9,379
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$510
Cost:
$320
$510 5,275 - - $510
5,275
kWh
-
-
MMBtu
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$400
Cost:
-
$400 7,327 - - $400
7,327
kWh
-
-
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$320
Cost:
-
$320 3,810 - - $320
3,810
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$25,460
Cost:
$25,310
$24,820 178,488 $640 131 $24,820
178,488
kWh
$640
131
MMBtu
TOTAL IMPLEMENTED Savings:
$9,470
Cost:
$2,980
$9,470 165,592 - - $9,470
165,592
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas