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IAC Assessment: AM0256
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IAC Assessment: AM0256
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Piping and pressure vessel connections
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 100,000
Annual Production 1,700,000 Pieces
Production Hrs. Annual 4,536
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,091 3,427,315 kWh $0.05
Electricity Demand $84,293 28,952 kW-months/year $2.91
Electricity Fees $2,452 - $ -
Natural Gas $104,998 20,011 MMBtu $5.25
TOTAL ENERGY COSTS $372,694
RECOMMENDED SAVINGS* $91,932 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,932
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$68,000
Cost:
$61,000
- - $68,000 8,245 - - - - -
-
kWh
$68,000
8,245
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,000
Cost:
$1,000
$13,000 259,965 - - - - - - $13,000
259,965
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$509
Cost:
$1,920
$414 6,741 $95 23 - - - - $414
6,741
kWh
$95
23
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,333
Cost:
$8,700
- - $5,333 808 - - - - -
-
kWh
$5,333
808
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,840
Cost:
-
$1,440 31,653 $400 85 - - - - $1,440
31,653
kWh
$400
85
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,050
Cost:
$270
- - - - $2,050 390 - - -
-
kWh
-
-
kW-months/year
$2,050
390
MMBtu
-
-
lb
07: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$1,200
Cost:
$110
- - - - - - $1,200 136,630 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,200
136,630
lb
TOTAL RECOMMENDED Savings:
$91,932
Cost:
$73,000
$14,854 298,359 $73,828 9,161 $2,050 390 $1,200 136,630 $14,854
298,359
kWh
$73,828
9,161
kW-months/year
$2,050
390
MMBtu
$1,200
136,630
lb
TOTAL IMPLEMENTED Savings:
$91,932
Cost:
$73,000
$14,854 298,359 $73,828 9,161 $2,050 390 $1,200 136,630 $14,854
298,359
kWh
$73,828
9,161
kW-months/year
$2,050
390
MMBtu
$1,200
136,630
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)