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IAC Assessment: AM0269
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IAC Assessment: AM0269
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Corrugated paperboard
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 155,600
Annual Production 360,000 Thousand Feet
Production Hrs. Annual 4,267
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,540 2,721,278 kWh $0.04
Electricity Demand $53,467 8,007 kW-months/year $6.68
Electricity Fees $6,872 - $ -
Natural Gas $150,580 29,970 MMBtu $5.02
TOTAL ENERGY COSTS $311,459
RECOMMENDED SAVINGS* $32,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,470
Cost:
$13,110
- - $9,470 769 - - - - - - -
-
kWh
$9,470
769
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$170
Cost:
$240
$40 2,052 $130 8 - - - - - - $40
2,052
kWh
$130
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,000
Cost:
$1,000
- - - - $1,000 200 - - - - -
-
kWh
-
-
kW-months/year
$1,000
200
MMBtu
-
-
Tgal
-
-
gal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,080
Cost:
$500
$1,080 53,927 - - - - - - - - $1,080
53,927
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$870
Cost:
-
$220 11,137 $650 53 - - - - - - $220
11,137
kWh
$650
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$240
Cost:
$30
$80 4,103 $160 13 - - - - - - $80
4,103
kWh
$160
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
07: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$20,000
Cost:
$975
- - - - - - $20,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
-
Tgal
-
-
gal
08: 3.4133 CLEAN FOULING FROM WATER LINES REGULARLY Savings:
$100
Cost:
$100
- - - - - - - - $100 2,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$100
2,000
gal
TOTAL RECOMMENDED Savings:
$32,930
Cost:
$15,955
$1,420 71,219 $10,410 843 $1,000 200 $20,000 - $100 2,000 $1,420
71,219
kWh
$10,410
843
kW-months/year
$1,000
200
MMBtu
$20,000
-
Tgal
$100
2,000
gal
TOTAL IMPLEMENTED Savings:
$3,360
Cost:
$1,770
$1,420 71,219 $940 74 $1,000 200 - - - - $1,420
71,219
kWh
$940
74
kW-months/year
$1,000
200
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)