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IAC Assessment: AM0283
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IAC Assessment: AM0283
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Frozen desserts
NAICS n/a
SIC 2024 - Ice Cream And Frozen Desserts
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 158,000
Annual Production 12,500 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,310 16,487,984 kWh $0.04
Electricity Demand $237,130 36,363 kW-months/year $6.52
Natural Gas $45,273 9,194 MMBtu $4.92
TOTAL ENERGY COSTS $864,713
RECOMMENDED SAVINGS* $58,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$43,960
Cost:
$40,000
- - $43,960 3,571 - - - - - - - - -
-
kWh
$43,960
3,571
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,860
Cost:
$500
- - - - $1,860 377 - - - - - - -
-
kWh
-
-
kW-months/year
$1,860
377
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,940
Cost:
$4,320
$370 16,706 $310 25 $1,260 255 - - - - - - $370
16,706
kWh
$310
25
kW-months/year
$1,260
255
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,570
Cost:
$100
- - - - $1,570 320 - - - - - - -
-
kWh
-
-
kW-months/year
$1,570
320
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,140
Cost:
$1,180
$200 9,086 $150 12 - - - - - - $790 - $200
9,086
kWh
$150
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$790
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$5,900
Cost:
$100
- - - - - - $5,900 2,927,300 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,900
2,927,300
Tgal
-
-
lb
-
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$2,070
Cost:
-
- - - - - - - - $2,070 41,300 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,070
41,300
lb
-
-
$
TOTAL RECOMMENDED Savings:
$58,440
Cost:
$46,200
$570 25,792 $44,420 3,608 $4,690 952 $5,900 2,927,300 $2,070 41,300 $790 - $570
25,792
kWh
$44,420
3,608
kW-months/year
$4,690
952
MMBtu
$5,900
2,927,300
Tgal
$2,070
41,300
lb
$790
-
$
TOTAL IMPLEMENTED Savings:
$57,300
Cost:
$45,020
$370 16,706 $44,270 3,596 $4,690 952 $5,900 2,927,300 $2,070 41,300 - - $370
16,706
kWh
$44,270
3,596
kW-months/year
$4,690
952
MMBtu
$5,900
2,927,300
Tgal
$2,070
41,300
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes