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IAC Assessment: AM0295
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IAC Assessment: AM0295
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Drill pipe, drill tubing, and well casings
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 275,000
Annual Production 258,000 Pieces
Production Hrs. Annual 8,496
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $629,097 28,927,316 kWh $0.02
Electricity Demand $521,839 67,779 kW-months/year $7.70
Natural Gas $665,410 278,432 MMBtu $2.39
TOTAL ENERGY COSTS $1,816,346
RECOMMENDED SAVINGS* $55,505 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,500
Cost:
$2,500
$21,500 967,175 - - - - - - - - - - $21,500
967,175
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 3.7195 USE TEFLON LINED TANKS Savings:
$9,340
Cost:
$110
- - - - - - - - $9,340 180,000 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$9,340
180,000
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,800
Cost:
$17,500
- - $10,800 1,401 - - - - - - - - -
-
kWh
$10,800
1,401
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,980
Cost:
$510
$2,780 126,319 $3,200 415 - - - - - - - - $2,780
126,319
kWh
$3,200
415
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,900
Cost:
$6,970
$1,853 84,115 $1,047 136 - - - - - - - - $1,853
84,115
kWh
$1,047
136
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$1,860
Cost:
$100
- - - - - - $1,860 3,824 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,860
3,824
gal
-
-
lb
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,350
Cost:
$3,334
- - - - - - - - - - $1,350 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$1,350
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$795
Cost:
-
- - - - $795 25,050 - - - - - - -
-
kWh
-
-
kW-months/year
$795
25,050
Tgal
-
-
gal
-
-
lb
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$560
Cost:
$18
- - - - $560 1,215,000 - - - - - - -
-
kWh
-
-
kW-months/year
$560
1,215,000
Tgal
-
-
gal
-
-
lb
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$420
Cost:
-
- - - - - - - - $420 6,060 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$420
6,060
lb
-
-
$
TOTAL RECOMMENDED Savings:
$55,505
Cost:
$31,042
$26,133 1,177,609 $15,047 1,952 $1,355 1,240,050 $1,860 3,824 $9,760 186,060 $1,350 - $26,133
1,177,609
kWh
$15,047
1,952
kW-months/year
$1,355
1,240,050
Tgal
$1,860
3,824
gal
$9,760
186,060
lb
$1,350
-
$
TOTAL IMPLEMENTED Savings:
$31,250
Cost:
$6,462
$24,280 1,093,494 $3,200 415 $560 1,215,000 $1,860 3,824 - - $1,350 - $24,280
1,093,494
kWh
$3,200
415
kW-months/year
$560
1,215,000
Tgal
$1,860
3,824
gal
-
-
lb
$1,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes