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IAC Assessment: AM0307
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IAC Assessment: AM0307
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Extruded sign holders
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 101,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $166,644 3,754,103 kWh $0.04
Electricity Demand $23,105 7,693 kW-months/year $3.00
Electricity Fees $490 - $ -
Natural Gas $8,099 1,586 MMBtu $5.11
TOTAL ENERGY COSTS $198,338
RECOMMENDED SAVINGS* $44,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,495
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ lb $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$18,700
Cost:
$7,500
- - - - - - $18,700 160,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,700
160,000
lb
-
-
$
02: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,900
Cost:
$750
- - - - - - $7,900 150,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,900
150,000
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,060
Cost:
$8,750
- - $6,060 449 - - - - - - -
-
kWh
$6,060
449
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,540
Cost:
$7,500
$2,980 128,957 $2,560 190 - - - - - - $2,980
128,957
kWh
$2,560
190
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,045
Cost:
$200
- - - - $2,045 - - - - - -
-
kWh
-
-
kW-months/year
$2,045
-
$
-
-
lb
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,270
Cost:
$1,910
- - $1,270 154 - - - - - - -
-
kWh
$1,270
154
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,220
Cost:
$920
$180 5,275 $90 9 - - - - $950 - $180
5,275
kWh
$90
9
kW-months/year
-
-
$
-
-
lb
$950
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,070
Cost:
$485
$250 10,844 $820 53 - - - - - - $250
10,844
kWh
$820
53
kW-months/year
-
-
$
-
-
lb
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$420
Cost:
$150
$350 11,137 $70 5 - - - - - - $350
11,137
kWh
$70
5
kW-months/year
-
-
$
-
-
lb
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$235
Cost:
-
$70 3,224 $165 12 - - - - - - $70
3,224
kWh
$165
12
kW-months/year
-
-
$
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$44,460
Cost:
$28,165
$3,830 159,437 $11,035 872 $2,045 - $26,600 310,000 $950 - $3,830
159,437
kWh
$11,035
872
kW-months/year
$2,045
-
$
$26,600
310,000
lb
$950
-
$
TOTAL IMPLEMENTED Savings:
$17,495
Cost:
$10,335
$600 21,981 $6,950 507 $2,045 - $7,900 150,000 - - $600
21,981
kWh
$6,950
507
kW-months/year
$2,045
-
$
$7,900
150,000
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes