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IAC Assessment: AM0311
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IAC Assessment: AM0311
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Milk, ice cream
NAICS n/a
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 42,000
Annual Production 21,600 Thousand Gallons
Production Hrs. Annual 5,900
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,687 8,499,414 kWh $0.02
Electricity Demand $265,913 19,768 kW-months/year $13.45
Electricity Fees $3,865 - $ -
Natural Gas $110,140 26,300 MMBtu $4.19
TOTAL ENERGY COSTS $801,748
RECOMMENDED SAVINGS* $193,536 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,011
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
01: 3.6113 REMOVE SLUDGE FROM TANKS ON A REGULAR BASIS Savings:
$116,000
Cost:
$900,000
- - - - - - $116,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$116,000
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$31,316
Cost:
-
- - $31,316 - - - - - - - - - - - -
-
kWh
$31,316
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$23,800
Cost:
$1,515
- - - - - - - - $23,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$23,800
-
gal
-
-
lb
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$11,300
Cost:
$340
$11,300 348,769 - - - - - - - - - - - - $11,300
348,769
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,785
Cost:
-
$1,665 51,583 $1,120 84 - - - - - - - - - - $1,665
51,583
kWh
$1,120
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$2,170
Cost:
-
- - - - - - - - - - $2,170 14,450 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,170
14,450
lb
-
-
$
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,620
Cost:
$1,010
- - - - $460 111 $1,160 690,000 - - - - - - -
-
kWh
-
-
kW-months/year
$460
111
MMBtu
$1,160
690,000
Tgal
-
-
gal
-
-
lb
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,500
Cost:
$2,100
$920 28,429 $580 44 - - - - - - - - - - $920
28,429
kWh
$580
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,400
Cost:
-
$985 30,481 $415 31 - - - - - - - - - - $985
30,481
kWh
$415
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,105
Cost:
$1,205
$220 6,741 $120 9 - - - - - - - - $765 - $220
6,741
kWh
$120
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$765
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$290
Cost:
$93
$160 4,982 $130 10 - - - - - - - - - - $160
4,982
kWh
$130
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$250
Cost:
$485
$250 7,913 - - - - - - - - - - - - $250
7,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$193,536
Cost:
$906,748
$15,500 478,898 $33,681 178 $460 111 $117,160 690,000 $23,800 - $2,170 14,450 $765 - $15,500
478,898
kWh
$33,681
178
kW-months/year
$460
111
MMBtu
$117,160
690,000
Tgal
$23,800
-
gal
$2,170
14,450
lb
$765
-
$
TOTAL IMPLEMENTED Savings:
$49,011
Cost:
$4,655
$12,440 383,939 $32,016 53 $460 111 $1,160 690,000 - - $2,170 14,450 $765 - $12,440
383,939
kWh
$32,016
53
kW-months/year
$460
111
MMBtu
$1,160
690,000
Tgal
-
-
gal
$2,170
14,450
lb
$765
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes