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IAC Assessment: AM0313
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IAC Assessment: AM0313
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Rockwool insulation
NAICS n/a
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 22,530
Annual Production 100,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $469,322 19,418,816 kWh $0.02
Electricity Demand $190,178 25,640 kW-months/year $7.42
Electricity Fees $275 - $ -
Other Energy $2,080,000 406,080 MMBtu $5.12
TOTAL ENERGY COSTS $2,750,935
RECOMMENDED SAVINGS* $74,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,410
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
01: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$57,200
Cost:
$13,700
- - - - - - - - - - $57,200 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$57,200
-
$
02: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$8,010
Cost:
$630
- - - - - - $8,010 1,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$8,010
1,750
gal
-
-
lb
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,840
Cost:
-
$1,520 63,599 $1,320 100 - - - - - - - - $1,520
63,599
kWh
$1,320
100
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$2,740
Cost:
-
- - - - - - - - $2,740 16,130 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$2,740
16,130
lb
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,600
Cost:
$200
$510 21,102 $1,090 82 - - - - - - - - $510
21,102
kWh
$1,090
82
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,100
Cost:
$2,290
$580 24,326 $520 39 - - - - - - - - $580
24,326
kWh
$520
39
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$460
Cost:
$2,150
$(-25) (-1,172) $(-65) (-5) $550 12,100,000 - - - - - - $(-25)
(-1,172)
kWh
$(-65)
(-5)
kW-months/year
$550
12,100,000
Tgal
-
-
gal
-
-
lb
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$200
Cost:
$60
$80 3,224 $120 9 - - - - - - - - $80
3,224
kWh
$120
9
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$74,150
Cost:
$19,030
$2,665 111,079 $2,985 225 $550 12,100,000 $8,010 1,750 $2,740 16,130 $57,200 - $2,665
111,079
kWh
$2,985
225
kW-months/year
$550
12,100,000
Tgal
$8,010
1,750
gal
$2,740
16,130
lb
$57,200
-
$
TOTAL IMPLEMENTED Savings:
$71,410
Cost:
$19,030
$2,665 111,079 $2,985 225 $550 12,100,000 $8,010 1,750 - - $57,200 - $2,665
111,079
kWh
$2,985
225
kW-months/year
$550
12,100,000
Tgal
$8,010
1,750
gal
-
-
lb
$57,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes