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IAC Assessment: AM0330
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IAC Assessment: AM0330
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Aluminum extruded products
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 81,400
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,880
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $166,967 2,341,735 kWh $0.07
Electricity Demand $7,985 24,040 kW-months/year $0.33
Natural Gas $99,145 16,484 MMBtu $6.01
TOTAL ENERGY COSTS $286,552
RECOMMENDED SAVINGS* $41,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,057
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,460
Cost:
$17,210
- - $19,460 1,908 - - - - - - - - -
-
kWh
$19,460
1,908
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$4,820
Cost:
-
- - - - $4,820 - - - - - - - -
-
kWh
-
-
kW-months/year
$4,820
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,560
Cost:
$100
- - - - - - - - - - $4,560 6,160 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,560
6,160
lb
04: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$2,740
Cost:
-
- - - - - - - - - - $2,740 106,700 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$2,740
106,700
lb
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,450
Cost:
$350
- - - - - - $2,450 407 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,450
407
MMBtu
-
-
Tgal
-
-
lb
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,938
Cost:
-
- - - - $1,938 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,938
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$1,440
Cost:
-
- - $1,440 106 - - - - - - - - -
-
kWh
$1,440
106
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
08: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,260
Cost:
$40
- - - - - - - - $1,260 201,500 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,260
201,500
Tgal
-
-
lb
09: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$814
Cost:
$1,120
$(-470) (-13,775) - - $1,284 - - - - - - - $(-470)
(-13,775)
kWh
-
-
kW-months/year
$1,284
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$420
Cost:
-
$420 6,448 - - - - - - - - - - $420
6,448
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$405
Cost:
-
$405 11,137 - - - - - - - - - - $405
11,137
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$340
Cost:
$20
$190 5,275 $150 15 - - - - - - - - $190
5,275
kWh
$150
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
13: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$275
Cost:
-
$150 4,396 $125 12 - - - - - - - - $150
4,396
kWh
$125
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
14: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$239
Cost:
$745
$159 4,396 $80 8 - - - - - - - - $159
4,396
kWh
$80
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
15: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$170
Cost:
-
$170 4,689 - - - - - - - - - - $170
4,689
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$41,331
Cost:
$19,585
$1,024 22,566 $21,255 2,049 $8,042 - $2,450 407 $1,260 201,500 $7,300 112,860 $1,024
22,566
kWh
$21,255
2,049
kW-months/year
$8,042
-
$
$2,450
407
MMBtu
$1,260
201,500
Tgal
$7,300
112,860
lb
TOTAL IMPLEMENTED Savings:
$21,057
Cost:
$1,255
$1,494 36,341 $1,795 141 $6,758 - $2,450 407 $1,260 201,500 $7,300 112,860 $1,494
36,341
kWh
$1,795
141
kW-months/year
$6,758
-
$
$2,450
407
MMBtu
$1,260
201,500
Tgal
$7,300
112,860
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz)