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IAC Assessment: AM0335
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IAC Assessment: AM0335
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Wire beverage racks
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $1,000,000-$5,000,000
# of Employees 38
Plant Area (Sq.Ft.) 64,000
Annual Production 708,000 Pounds
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,774 391,559 kWh $0.07
Electricity Demand $6,761 2,661 kW-months/year $2.54
Natural Gas $29,960 5,250 MMBtu $5.71
TOTAL ENERGY COSTS $68,710
RECOMMENDED SAVINGS* $30,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,515
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$19,840
Cost:
$320
- - - - - - $19,840 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$19,840
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,790
Cost:
$250
$4,790 79,719 - - - - - - - - $4,790
79,719
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,025
Cost:
$1,015
- - - - - - - - $2,025 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$2,025
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$930
Cost:
$2,585
- - $930 214 - - - - - - -
-
kWh
$930
214
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,050
Cost:
$100
$1,050 17,585 - - - - - - - - $1,050
17,585
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$525
Cost:
$1,525
- - $525 121 - - - - - - -
-
kWh
$525
121
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$470
Cost:
-
$470 7,913 - - - - - - - - $470
7,913
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$370
Cost:
$850
$370 6,155 - - - - - - - - $370
6,155
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$250
Cost:
$845
$250 4,982 - - - - - - - - $250
4,982
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$180
Cost:
$100
- - - - $180 267,400 - - - - -
-
kWh
-
-
kW-months/year
$180
267,400
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,430
Cost:
$7,590
$6,930 116,354 $1,455 335 $180 267,400 $19,840 - $2,025 - $6,930
116,354
kWh
$1,455
335
kW-months/year
$180
267,400
Tgal
$19,840
-
$
$2,025
-
$
TOTAL IMPLEMENTED Savings:
$8,515
Cost:
$1,465
$6,310 105,217 - - $180 267,400 - - $2,025 - $6,310
105,217
kWh
-
-
kW-months/year
$180
267,400
Tgal
-
-
$
$2,025
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes