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IAC Assessment: AM0337
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IAC Assessment: AM0337
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Oil field rock drill bits
NAICS n/a
SIC 3533 - Oil And Gas Field Machinery
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 201,000
Annual Production 21,000 Pieces
Production Hrs. Annual 6,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $811,503 31,501,759 kWh $0.03
Electricity Demand $292,753 70,691 kW-months/year $4.14
Natural Gas $325,719 83,667 MMBtu $3.89
TOTAL ENERGY COSTS $1,457,025
RECOMMENDED SAVINGS* $164,450 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$120,400
Cost:
-
$59,900 2,319,754 $60,500 5,460 - - - - - - $59,900
2,319,754
kWh
$60,500
5,460
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$23,200
Cost:
$1,900
$23,200 900,352 - - - - - - - - $23,200
900,352
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$9,580
Cost:
-
- - - - - - $9,580 7,660 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$9,580
7,660
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,800
Cost:
$500
$5,800 224,795 - - - - - - - - $5,800
224,795
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,700
Cost:
$65
- - - - $2,700 110 - - - - -
-
kWh
-
-
kW-months/year
$2,700
110
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,100
Cost:
-
$460 17,878 $640 58 - - - - - - $460
17,878
kWh
$640
58
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$730
Cost:
-
$440 16,999 $290 26 - - - - - - $440
16,999
kWh
$290
26
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$640
Cost:
$230
$270 10,551 $370 33 - - - - - - $270
10,551
kWh
$370
33
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$300
Cost:
$310
$40 1,758 $30 3 - - - - $230 - $40
1,758
kWh
$30
3
kW-months/year
-
-
gal
-
-
lb
$230
-
$
TOTAL RECOMMENDED Savings:
$164,450
Cost:
$3,005
$90,110 3,492,087 $61,830 5,580 $2,700 110 $9,580 7,660 $230 - $90,110
3,492,087
kWh
$61,830
5,580
kW-months/year
$2,700
110
gal
$9,580
7,660
lb
$230
-
$
TOTAL IMPLEMENTED Savings:
$161,750
Cost:
$2,940
$90,110 3,492,087 $61,830 5,580 - - $9,580 7,660 $230 - $90,110
3,492,087
kWh
$61,830
5,580
kW-months/year
-
-
gal
$9,580
7,660
lb
$230
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes