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IAC Assessment: AM0344
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IAC Assessment: AM0344
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Gypsum wallboard
NAICS n/a
SIC 3275 - Gypsum Products
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 270,000
Annual Production 340,000 Thousand Feet
Production Hrs. Annual 8,712
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $489,429 14,997,656 kWh $0.03
Electricity Demand $154,663 23,619 kW-months/year $6.55
Electricity Fees $1,800 - $ -
Natural Gas $1,634,208 707,428 MMBtu $2.31
TOTAL ENERGY COSTS $2,280,100
RECOMMENDED SAVINGS* $624,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,765
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$481,000
Cost:
$1,207,000
$336,000 10,500,000 $111,000 15,000 $(-341,000) (-147,233) - - - - - - $375,000 - $336,000
10,500,000
kWh
$111,000
15,000
kW-months/year
$(-341,000)
(-147,233)
MMBtu
-
-
lb
-
-
$
-
-
$
$375,000
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$93,150
Cost:
$110,000
$(-50) (-1,465) - - - - $17,000 1,270,000 - - $76,200 - - - $(-50)
(-1,465)
kWh
-
-
kW-months/year
-
-
MMBtu
$17,000
1,270,000
lb
-
-
$
$76,200
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$27,000
Cost:
$850
- - - - $27,000 11,600 - - - - - - - - -
-
kWh
-
-
kW-months/year
$27,000
11,600
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$21,800
Cost:
-
- - $21,800 3,510 - - - - - - - - - - -
-
kWh
$21,800
3,510
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,150
Cost:
$140
$670 2,052 $480 65 - - - - - - - - - - $670
2,052
kWh
$480
65
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$610
Cost:
-
$610 2,052 - - - - - - - - - - - - $610
2,052
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$205
Cost:
$250
$50 1,465 $15 2 - - - - $140 - - - - - $50
1,465
kWh
$15
2
kW-months/year
-
-
MMBtu
-
-
lb
$140
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$624,915
Cost:
$1,318,240
$337,280 10,504,104 $133,295 18,577 $(-314,000) (-135,633) $17,000 1,270,000 $140 - $76,200 - $375,000 - $337,280
10,504,104
kWh
$133,295
18,577
kW-months/year
$(-314,000)
(-135,633)
MMBtu
$17,000
1,270,000
lb
$140
-
$
$76,200
-
$
$375,000
-
$
TOTAL IMPLEMENTED Savings:
$23,765
Cost:
$390
$1,330 5,569 $22,295 3,577 - - - - $140 - - - - - $1,330
5,569
kWh
$22,295
3,577
kW-months/year
-
-
MMBtu
-
-
lb
$140
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product