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IAC Assessment: AM0345
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IAC Assessment: AM0345
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product steel tubing
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 51,000 Thousand Feet
Production Hrs. Annual 4,932
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,676 2,546,307 kWh $0.04
Electricity Demand $66,830 8,916 kW-months/year $7.50
Natural Gas $5,807 1,157 MMBtu $5.02
TOTAL ENERGY COSTS $186,313
RECOMMENDED SAVINGS* $18,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,268
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$5,050
Cost:
$5,040
- - - - $5,050 76,200 - - - - - - -
-
kWh
-
-
kW-months/year
$5,050
76,200
gal
-
-
lb
-
-
$
-
-
$
02: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,970
Cost:
$5,500
- - - - - - $3,970 168,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,970
168,000
lb
-
-
$
-
-
$
03: 3.5113 SELL OIL TO RECYCLER Savings:
$3,900
Cost:
-
- - - - $3,900 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,900
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,200
Cost:
$500
$2,200 96,131 - - - - - - - - - - $2,200
96,131
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,960
Cost:
-
- - - - - - $1,960 31,200 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$1,960
31,200
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$685
Cost:
$14
$275 12,016 $410 30 - - - - - - - - $275
12,016
kWh
$410
30
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$440
Cost:
$800
- - - - - - - - - - $440 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$440
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$360
Cost:
-
$360 42,790 - - - - - - - - - - $360
42,790
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$268
Cost:
$255
$70 2,931 $55 4 - - - - $143 - - - $70
2,931
kWh
$55
4
kW-months/year
-
-
gal
-
-
lb
$143
-
$
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$140
Cost:
-
$140 7,034 - - - - - - - - - - $140
7,034
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$18,973
Cost:
$12,109
$3,045 160,902 $465 34 $8,950 76,200 $5,930 199,200 $143 - $440 - $3,045
160,902
kWh
$465
34
kW-months/year
$8,950
76,200
gal
$5,930
199,200
lb
$143
-
$
$440
-
$
TOTAL IMPLEMENTED Savings:
$9,268
Cost:
$1,555
$2,770 148,886 $55 4 $3,900 - $1,960 31,200 $143 - $440 - $2,770
148,886
kWh
$55
4
kW-months/year
$3,900
-
gal
$1,960
31,200
lb
$143
-
$
$440
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes