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IAC Assessment: AM0357
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IAC Assessment: AM0357
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Brass tubular plumbing supplies, Plastic tubular plumbing su
NAICS n/a
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 140,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,528
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,414 4,172,919 kWh $0.04
Electricity Demand $91,958 11,348 kW-months/year $8.10
Natural Gas $39,982 12,453 MMBtu $3.21
TOTAL ENERGY COSTS $285,354
RECOMMENDED SAVINGS* $302,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $255,620
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$250,000
Cost:
$285,000
- - - - - - $250,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$250,000
-
$
02: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$45,000
Cost:
$1,200
- - - - $45,000 11,031,000 - - -
-
kWh
-
-
kW-months/year
$45,000
11,031,000
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,500
Cost:
$30
$1,880 72,392 $1,620 133 - - - - $1,880
72,392
kWh
$1,620
133
kW-months/year
-
-
Tgal
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,830
Cost:
$600
$1,830 70,633 - - - - - - $1,830
70,633
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
05: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,000
Cost:
-
- - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,000
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$640
Cost:
$500
$90 3,517 $50 5 - - $500 - $90
3,517
kWh
$50
5
kW-months/year
-
-
Tgal
$500
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$460
Cost:
$400
$460 17,585 - - - - - - $460
17,585
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$330
Cost:
$150
$330 12,603 - - - - - - $330
12,603
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$150
Cost:
$150
$150 5,569 - - - - - - $150
5,569
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$302,910
Cost:
$288,030
$4,740 182,299 $1,670 138 $45,000 11,031,000 $251,500 - $4,740
182,299
kWh
$1,670
138
kW-months/year
$45,000
11,031,000
Tgal
$251,500
-
$
TOTAL IMPLEMENTED Savings:
$255,620
Cost:
$285,830
$2,450 94,081 $1,670 138 - - $251,500 - $2,450
94,081
kWh
$1,670
138
kW-months/year
-
-
Tgal
$251,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes