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IAC Assessment: AM0362
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IAC Assessment: AM0362
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Hydraulic cylinders
NAICS n/a
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 100,000
Annual Production 54,000 Pieces
Production Hrs. Annual 3,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,043 3,636,284 kWh $0.04
Electricity Demand $74,533 9,123 kW-months/year $8.17
LPG $13,177 2,575 MMBtu $5.12
TOTAL ENERGY COSTS $263,474
RECOMMENDED SAVINGS* $35,698 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$17,175
Cost:
$2,860
- - - - - - - - - - $17,175 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$17,175
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,000
Cost:
$2,215
- - - - $13,000 2,160,000 - - - - - - -
-
kWh
-
-
kW-months/year
$13,000
2,160,000
Tgal
-
-
gal
-
-
$
-
-
$
03: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$2,540
Cost:
$5,100
- - - - - - $2,540 2,090 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$2,540
2,090
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,030
Cost:
$250
$1,030 41,325 - - - - - - - - - - $1,030
41,325
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$718
Cost:
-
- - - - - - - - - - $718 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$718
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$655
Cost:
$220
$35 1,465 $25 5 - - - - $595 - - - $35
1,465
kWh
$25
5
kW-months/year
-
-
Tgal
-
-
gal
$595
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$580
Cost:
-
$170 6,741 $410 33 - - - - - - - - $170
6,741
kWh
$410
33
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,698
Cost:
$10,645
$1,235 49,531 $435 38 $13,000 2,160,000 $2,540 2,090 $595 - $17,893 - $1,235
49,531
kWh
$435
38
kW-months/year
$13,000
2,160,000
Tgal
$2,540
2,090
gal
$595
-
$
$17,893
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes