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IAC Assessment: AM0371
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IAC Assessment: AM0371
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Split steel
NAICS n/a
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $100,000,000-$500,000,000
# of Employees 193
Plant Area (Sq.Ft.) 225,000
Annual Production 333,000,000 Pounds
Production Hrs. Annual 7,272
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,584 3,859,906 kWh $0.05
Electricity Demand $31,806 10,380 kW-months/year $3.06
Natural Gas $29,581 5,061 MMBtu $5.84
TOTAL ENERGY COSTS $270,971
RECOMMENDED SAVINGS* $375,277 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,692
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$295,000
Cost:
$1,000
- - - - - - - - $295,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$295,000
-
$
-
-
$
02: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$30,530
Cost:
-
- - - - - - $30,530 2,294,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$30,530
2,294,000
lb
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,200
Cost:
$23,700
- - $30,200 2,284 - - - - - - - - -
-
kWh
$30,200
2,284
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$8,650
Cost:
-
- - - - $8,650 - - - - - - - -
-
kWh
-
-
kW-months/year
$8,650
-
$
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,060
Cost:
$1,500
$4,060 161,196 - - - - - - - - - - $4,060
161,196
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,730
Cost:
$12,770
$1,730 69,168 $3,000 227 - - - - - - - - $1,730
69,168
kWh
$3,000
227
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
07: 3.2176 INCREASE USE OF AUTOMATION Savings:
$950
Cost:
$150
- - - - - - $950 30,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$950
30,000
lb
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$635
Cost:
-
$315 12,603 $320 25 - - - - - - - - $315
12,603
kWh
$320
25
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$522
Cost:
-
- - - - - - - - - - $522 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$522
-
$
TOTAL RECOMMENDED Savings:
$375,277
Cost:
$39,120
$6,105 242,967 $33,520 2,536 $8,650 - $31,480 2,324,000 $295,000 - $522 - $6,105
242,967
kWh
$33,520
2,536
kW-months/year
$8,650
-
$
$31,480
2,324,000
lb
$295,000
-
$
$522
-
$
TOTAL IMPLEMENTED Savings:
$78,692
Cost:
$37,970
$5,790 230,364 $33,200 2,511 $8,650 - $30,530 2,294,000 - - $522 - $5,790
230,364
kWh
$33,200
2,511
kW-months/year
$8,650
-
$
$30,530
2,294,000
lb
-
-
$
$522
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes