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IAC Assessment: AM0378
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IAC Assessment: AM0378
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Steel pipe for oil and gas industry
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 150,000
Annual Production 514,000 Pieces
Production Hrs. Annual 6,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,000 3,677,608 kWh $0.06
Electricity Demand $63,000 20,500 kW-months/year $3.07
Natural Gas $149,200 43,701 MMBtu $3.41
TOTAL ENERGY COSTS $442,200
RECOMMENDED SAVINGS* $103,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,292
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$21,982
Cost:
$6,500
- - - - - - - - - - - - $21,982 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$21,982
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,650
Cost:
$39,500
- - $18,650 3,398 - - - - - - - - - - - - -
-
kWh
$18,650
3,398
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,660
Cost:
$500
$13,660 262,603 - - - - - - - - - - - - - - $13,660
262,603
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$13,630
Cost:
$699
- - - - - - - - $13,630 35,145 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$13,630
35,145
lb
-
-
$
-
-
$
-
-
$
05: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$11,000
Cost:
$1,350
- - - - $11,000 3,240 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,000
3,240
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,638
Cost:
-
- - - - - - - - - - - - $9,638 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$9,638
-
$
-
-
$
07: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$4,000
Cost:
-
- - - - - - - - - - - - - - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$4,000
-
$
08: 3.6194 SHIP HYDRAULIC OIL TO SECONDARY FUEL PROGRAM Savings:
$3,610
Cost:
-
- - - - - - $3,610 15,345 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,610
15,345
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,450
Cost:
-
- - - - - - - - - - $2,450 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,450
-
$
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,390
Cost:
-
$1,710 32,825 $680 125 - - - - - - - - - - - - $1,710
32,825
kWh
$680
125
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,310
Cost:
$2,800
$1,890 36,342 $420 77 - - - - - - - - - - - - $1,890
36,342
kWh
$420
77
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$460
Cost:
$250
$90 1,758 $10 2 - - - - - - $360 - - - - - $90
1,758
kWh
$10
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$360
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$103,780
Cost:
$51,599
$17,350 333,528 $19,760 3,602 $11,000 3,240 $3,610 15,345 $13,630 35,145 $2,810 - $31,620 - $4,000 - $17,350
333,528
kWh
$19,760
3,602
kW-months/year
$11,000
3,240
MMBtu
$3,610
15,345
gal
$13,630
35,145
lb
$2,810
-
$
$31,620
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
$91,292
Cost:
$51,349
$15,550 298,945 $19,070 3,475 $11,000 3,240 $3,610 15,345 $13,630 35,145 $2,450 - $21,982 - $4,000 - $15,550
298,945
kWh
$19,070
3,475
kW-months/year
$11,000
3,240
MMBtu
$3,610
15,345
gal
$13,630
35,145
lb
$2,450
-
$
$21,982
-
$
$4,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product