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IAC Assessment: AM0382
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IAC Assessment: AM0382
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Shell & tube heat exchangers
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 83
Plant Area (Sq.Ft.) 80,000
Annual Production 300 Pieces
Production Hrs. Annual 8,763
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,340 2,577,667 kWh $0.04
Electricity Demand $38,260 6,102 kW-months/year $6.27
Electricity Fees $4,009 - $ -
Natural Gas $25,276 6,949 MMBtu $3.64
TOTAL ENERGY COSTS $168,885
RECOMMENDED SAVINGS* $18,940 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,200
Cost:
$11,290
- - $10,200 875 - - - - -
-
kWh
$10,200
875
kW-months/year
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,860
Cost:
$2,000
$3,860 160,903 - - - - - - $3,860
160,903
kWh
-
-
kW-months/year
-
-
lb
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,030
Cost:
-
$800 33,118 $1,230 105 - - - - $800
33,118
kWh
$1,230
105
kW-months/year
-
-
lb
-
-
$
04: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,440
Cost:
$780
$1,440 60,082 - - - - - - $1,440
60,082
kWh
-
-
kW-months/year
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,020
Cost:
$5,500
- - - - $1,020 28,600 - - -
-
kWh
-
-
kW-months/year
$1,020
28,600
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$390
Cost:
$180
$30 1,172 $20 2 - - $340 - $30
1,172
kWh
$20
2
kW-months/year
-
-
lb
$340
-
$
TOTAL RECOMMENDED Savings:
$18,940
Cost:
$19,750
$6,130 255,275 $11,450 982 $1,020 28,600 $340 - $6,130
255,275
kWh
$11,450
982
kW-months/year
$1,020
28,600
lb
$340
-
$
TOTAL IMPLEMENTED Savings:
$6,910
Cost:
$7,500
$4,660 194,021 $1,230 105 $1,020 28,600 - - $4,660
194,021
kWh
$1,230
105
kW-months/year
$1,020
28,600
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes