IAC logo
IAC Assessment: AM0384
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0384
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Machined thermoplastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 65,000
Annual Production 267,400 Pounds
Production Hrs. Annual 4,448
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,007 1,058,617 kWh $0.06
Electricity Demand $14,679 4,865 kW-months/year $3.02
Electricity Fees $(-23) - $ -
Natural Gas $33,690 4,126 MMBtu $8.17
TOTAL ENERGY COSTS $116,353
RECOMMENDED SAVINGS* $27,020 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,525
Cost:
$12,000
- - $8,525 1,364 - - - - -
-
kWh
$8,525
1,364
kW-months/year
-
-
lb
-
-
$
02: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$6,630
Cost:
$8,810
$5,020 83,529 $1,610 257 - - - - $5,020
83,529
kWh
$1,610
257
kW-months/year
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,900
Cost:
$250
$3,900 64,771 - - - - - - $3,900
64,771
kWh
-
-
kW-months/year
-
-
lb
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,980
Cost:
$20
$2,240 37,222 $740 119 - - - - $2,240
37,222
kWh
$740
119
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,395
Cost:
$20
$1,095 18,171 $300 49 - - - - $1,095
18,171
kWh
$300
49
kW-months/year
-
-
lb
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,330
Cost:
$800
- - - - - - $1,330 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,330
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,200
Cost:
$7,500
- - - - $1,200 - - - -
-
kWh
-
-
kW-months/year
$1,200
-
lb
-
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$960
Cost:
-
- - - - - - $960 - -
-
kWh
-
-
kW-months/year
-
-
lb
$960
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$100
Cost:
-
- - - - - - $100 - -
-
kWh
-
-
kW-months/year
-
-
lb
$100
-
$
TOTAL RECOMMENDED Savings:
$27,020
Cost:
$29,400
$12,255 203,693 $11,175 1,789 $1,200 - $2,390 - $12,255
203,693
kWh
$11,175
1,789
kW-months/year
$1,200
-
lb
$2,390
-
$
TOTAL IMPLEMENTED Savings:
$20,450
Cost:
$21,080
$10,015 166,471 $10,435 1,670 - - - - $10,015
166,471
kWh
$10,435
1,670
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes