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IAC Assessment: AM0385
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IAC Assessment: AM0385
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Softwood plywood
NAICS n/a
SIC 2436 - Softwood Veneer And Plywood
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 24,000
Annual Production 180,000 Thousand Feet
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,237,338 36,672,000 kWh $0.03
Electricity Demand $488,585 74,028 kW-months/year $6.60
Natural Gas $98,999 27,304 MMBtu $3.63
Wood $484,000 1,411 MMBtu $343.02
TOTAL ENERGY COSTS $2,308,922
RECOMMENDED SAVINGS* $423,130 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Wood Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Fees Wood Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ $ $ MMBtu $ lb $ $ $ $
01: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$303,000
Cost:
-
- - - - $(-28,000) (-81,300) - - - - $331,000 - -
-
kWh
-
-
$
$(-28,000)
(-81,300)
MMBtu
-
-
lb
-
-
$
$331,000
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$62,000
Cost:
$5,000
- - - - $39,500 65,700 - - $22,500 - - - -
-
kWh
-
-
$
$39,500
65,700
MMBtu
-
-
lb
$22,500
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$36,500
Cost:
-
- - $36,500 - - - - - - - - - -
-
kWh
$36,500
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,500
Cost:
$250
$8,500 197,600 - - - - - - - - - - $8,500
197,600
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$4,700
Cost:
$6,335
- - - - $4,700 13,700 - - - - - - -
-
kWh
-
-
$
$4,700
13,700
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,500
Cost:
$1,440
$4,500 105,300 - - - - - - - - - - $4,500
105,300
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$2,820
Cost:
$699
- - - - - - $2,820 10,900 - - - - -
-
kWh
-
-
$
-
-
MMBtu
$2,820
10,900
lb
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$650
Cost:
$250
- - - - $650 1,900 - - - - - - -
-
kWh
-
-
$
$650
1,900
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$460
Cost:
$340
$140 3,300 - - - - - - $320 - - - $140
3,300
kWh
-
-
$
-
-
MMBtu
-
-
lb
$320
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$423,130
Cost:
$14,314
$13,140 306,200 $36,500 - $16,850 - $2,820 10,900 $22,820 - $331,000 - $13,140
306,200
kWh
$36,500
-
$
$16,850
-
MMBtu
$2,820
10,900
lb
$22,820
-
$
$331,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Fees Wood Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Fees Wood Solid Waste (non-haz) Personnel Changes Primary Product