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IAC Assessment: AM0387
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IAC Assessment: AM0387
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Car wash equipment
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 75,000
Annual Production 370 Pieces
Production Hrs. Annual 2,536
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,984 1,007,034 kWh $0.06
Electricity Demand $12,171 4,156 kW-months/year $2.93
Electricity Fees $853 - $ -
Natural Gas $1,342 214 MMBtu $6.27
TOTAL ENERGY COSTS $74,350
RECOMMENDED SAVINGS* $23,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,762
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$13,300
Cost:
$45,140
- - - - $13,300 - - - -
-
kWh
-
-
kW-months/year
$13,300
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,480
Cost:
$5,820
- - $3,480 573 - - - - -
-
kWh
$3,480
573
kW-months/year
-
-
$
-
-
$
03: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,830
Cost:
$1,420
$1,310 20,809 $520 90 - - - - $1,310
20,809
kWh
$520
90
kW-months/year
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,710
Cost:
$3,300
- - $1,710 306 - - - - -
-
kWh
$1,710
306
kW-months/year
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,450
Cost:
-
$1,450 22,567 - - - - - - $1,450
22,567
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$852
Cost:
-
- - - - - - $852 - -
-
kWh
-
-
kW-months/year
-
-
$
$852
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$620
Cost:
-
$410 6,448 $210 37 - - - - $410
6,448
kWh
$210
37
kW-months/year
-
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$190
Cost:
-
$190 3,224 - - - - - - $190
3,224
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$160
Cost:
$110
$160 2,638 - - - - - - $160
2,638
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$146
Cost:
$70
$30 586 $6 1 $110 - - - $30
586
kWh
$6
1
kW-months/year
$110
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,738
Cost:
$55,860
$3,550 56,272 $5,926 1,007 $13,410 - $852 - $3,550
56,272
kWh
$5,926
1,007
kW-months/year
$13,410
-
$
$852
-
$
TOTAL IMPLEMENTED Savings:
$21,762
Cost:
$54,370
$2,210 34,877 $5,400 916 $13,300 - $852 - $2,210
34,877
kWh
$5,400
916
kW-months/year
$13,300
-
$
$852
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes