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IAC Assessment: AM0395
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IAC Assessment: AM0395
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Springs
NAICS n/a
SIC 3493 - Steel Springs, Except Wire
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 80,000
Annual Production 19,200 Pieces
Production Hrs. Annual 3,336
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,461 1,245,600 kWh $0.07
Electricity Demand $15,785 5,212 kW-months/year $3.03
Natural Gas $117,138 19,312 MMBtu $6.07
TOTAL ENERGY COSTS $214,384
RECOMMENDED SAVINGS* $19,785 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,275
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,370
Cost:
$14,460
- - $9,370 1,677 - - - - -
-
kWh
$9,370
1,677
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$5,430
Cost:
$11,800
$5,430 77,600 - - - - - - $5,430
77,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$875
Cost:
$580
$205 2,940 $20 4 - - $650 - $205
2,940
kWh
$20
4
kW-months/year
-
-
MMBtu
$650
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,180
Cost:
$1,140
$920 13,190 $260 47 - - - - $920
13,190
kWh
$260
47
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,080
Cost:
$100
$1,080 15,390 - - - - - - $1,080
15,390
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$710
Cost:
$703
- - - - $710 114 - - -
-
kWh
-
-
kW-months/year
$710
114
MMBtu
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$870
Cost:
$445
$870 12,430 - - - - - - $870
12,430
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$270
Cost:
$750
$210 2,960 $60 10 - - - - $210
2,960
kWh
$60
10
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$19,785
Cost:
$29,978
$8,715 124,510 $9,710 1,738 $710 114 $650 - $8,715
124,510
kWh
$9,710
1,738
kW-months/year
$710
114
MMBtu
$650
-
$
TOTAL IMPLEMENTED Savings:
$4,275
Cost:
$3,015
$3,285 46,910 $340 61 - - $650 - $3,285
46,910
kWh
$340
61
kW-months/year
-
-
MMBtu
$650
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes