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IAC Assessment: AM0405
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IAC Assessment: AM0405
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Plastic cups, containers,lids
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 64,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $395,984 11,685,825 kWh $0.03
Electricity Demand $165,225 20,078 kW-months/year $8.23
Electricity Fees $165 - $ -
Natural Gas $4,256 699 MMBtu $6.09
TOTAL ENERGY COSTS $565,630
RECOMMENDED SAVINGS* $137,630 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,890
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$74,250
Cost:
$400,000
- - - - $37,650 - $36,600 - -
-
kWh
-
-
kW-months/year
$37,650
-
$
$36,600
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$52,500
Cost:
-
- - - - - - $52,500 - -
-
kWh
-
-
kW-months/year
-
-
$
$52,500
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,300
Cost:
$700
$7,300 182,600 - - - - - - $7,300
182,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,330
Cost:
$400
$2,330 58,180 - - - - - - $2,330
58,180
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$280
Cost:
$720
$200 4,900 $80 7 - - - - $200
4,900
kWh
$80
7
kW-months/year
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$560
Cost:
-
$560 14,150 - - - - - - $560
14,150
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$410
Cost:
$660
$410 10,170 - - - - - - $410
10,170
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$137,630
Cost:
$402,480
$10,800 270,000 $80 7 $37,650 - $89,100 - $10,800
270,000
kWh
$80
7
kW-months/year
$37,650
-
$
$89,100
-
$
TOTAL IMPLEMENTED Savings:
$2,890
Cost:
$400
$2,890 72,330 - - - - - - $2,890
72,330
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product